Emerson VSG & VSSG Specifications Page 8
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- Table of contents
- TROUBLESHOOTING
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Single Screw Compressor PLC Operation Manual •Vilter/Emerson • 35391CM
Section Title Section Number
Section 9 • Step and PID Device Control Screens
Oil Mixing Valve Screen ..........................................................................................................................9-1
Oil Mixing Valve Setpoints ..........................................................................................................9-1
Oil Cooler (VFD Type) Setpoints .................................................................................................9-2
Oil Cooler (Step Type) Setpoints .................................................................................................9-3
Aftercooler Screens ................................................................................................................................9-4
Aftercooler (VFD Type) Setpoints ............................................................................................... 9-4
Aftercooler (Step Type) Setpoints ..............................................................................................9-5
Water Cooled Aftercooler Setpoints ...........................................................................................9-6
Condenser Screens ................................................................................................................................ 9-7
Condenser (Step Type) Setpoints ...............................................................................................9-7
Condenser (VFD Type) Setpoints ................................................................................................9-8
Water Cooled Condenser Setpoints ............................................................................................9-9
Liquid Injection Valve Screen ..................................................................................................................9-10
Liquid Injection Valve Setpoints .................................................................................................9-10
Liquid Injection (VPLUS Pump) Setpoints ................................................................................... 9-11
Discharge Recycle Valve Screen ..............................................................................................................9-12
Discharge Recycle Valve Setpoints .............................................................................................9-12
Volume Slide Details Screen ...................................................................................................................9-13
Volume Slide Details ..................................................................................................................9-13
Start Menu Popup Screen .......................................................................................................................9-14
Section 10 • Diagnostic Screens
IO/Comms Diagnostics Screen ...............................................................................................................10-1
Event List Screen ....................................................................................................................................10-2
Diagnostics Forced Outputs Screen ........................................................................................................10-3
Captured Data at Shutdown Screen .......................................................................................................10-4
Initial Baseline Running Data Screen .......................................................................................................10-5
Section 11 • Alarms, Trips, Status Information
and Troubleshooting
Alarm and Trips ......................................................................................................................................11-1
Alarm Listing ..........................................................................................................................................11-2
Trip Listing .............................................................................................................................................11-9
Status Messages and Compressor State Indicator ...................................................................................11-16
Troubleshooting ....................................................................................................................................11-20
If the Compressor Will Not Start.................................................................................................11-20
If Control Power Will Not Turn On ..............................................................................................11-20
Section 12 • Central Controller Communications
Communication with a Central Controller/DCS ......................................................................................12-1
VPN Access ................................................................................................................................12-1
Setting Up Communications ......................................................................................................12-1
Watchdog Timer ........................................................................................................................12-1
Data that can be Read from the Compressor PLC ....................................................................................12-1
Live Instrument Data ................................................................................................................. 12-1
Alarm and Trip Data ...............................................................................................................................12-8
Status Data ............................................................................................................................................12-16
States of Discrete I/O ............................................................................................................................. 12-20
Table of Contents
- Single Screw Compressor PLC 1
- Important Message 4
- Table of Contents 5
- List of Tables and Figures 10
- HOW TO USE THIS MANUAL 13
- ADDITIONAL IMPORTANT NOTES 13
- Glossary of Terms 14
- 23 678 5 19
- Wiring Requirements 21
- Overview 23
- Operational Descriptions and 24
- Diagrams 24
- COMPRESSOR STARTUP SEQUENCE 25
- AUTO START-STOP 26
- ANTI-RECYCLE 26
- CAPACITY SLIDE CONTROL 26
- OPERATING MODES 30
- DISCHARGE 31
- PRESSURE 31
- SUCTION 31
- VFD CAPCITY CONTROL 32
- VOLUME SLIDE CONTROL 32
- SAFETIES 32
- EMERGENCY STOP 32
- OIL HEATERS 33
- OIL DRAIN SOLENOID 33
- 2-WAY OIL MIXING VALVE 34
- OIL INJECTION VALVE 34
- OIL COOLER TEMPERATURES 35
- OIL COOLER STANDBY HEATER 35
- EVAPORATIVE CONDENSER 37
- OIL COOLER 38
- CONDENSER 39
- WATER COOLED GAS AFTERCOOLER 40
- WATER COOLED CONDENSER 41
- LIQUID INJECTION VALVE 42
- VPLUS LIQUID INJECTION PUMP 43
- DISCHARGE RECYCLE VALVE 44
- ECONOMIZER SOLENOID(S) 45
- HOTGAS BYPASS SOLENOID 45
- VENTURI OIL RECOVERY 45
- GAS SCRUBBERS 45
- BUILDING ENCLOSURE DEVICES 46
- PERIODIC SLIDE VALVE EXERCISE 46
- Section 3 • Overview Screens 47
- 3 – 8 / Blank 54
- Section 4 • HMI Navigation 55
- 4 – 10 / Blank 64
- DATE AND TIME 66
- REMOTE OPERATION 66
- PANELVIEW CONFIGURATION 68
- INITIAL RUNNING DATA 68
- DEVICE NAMES 68
- BACK TO MENU 68
- Editing Device Names 69
- INSTRUMENTATION 70
- ALARM AND TRIP 71
- Calibration Main Screen 73
- Pressure Calibration Screen 74
- CALIBRATE PRESSURE INSTRUMENT 75
- OPTION 1 75
- OPTION 2 75
- Slide Calibration Screen 78
- Figure 6-8. Actuator Assembly 80
- Figure 6-9. Photo-chopper 81
- 6 – 10 / Blank 82
- Setpoints and Control Screens 83
- Compressor Control Setpoints 84
- MAIN MOTOR VFD 86
- DISCHARGE PRESSURE CONTROL 87
- CAPACITY SLIDE VALVE 87
- AUTO START/STOP 88
- ANTI-RECYCLE 89
- START UP 89
- SHUT DOWN 89
- PART TIME OIL PUMP 90
- LOAD LIMITS 90
- VOLUME SLIDE ADJUSTMENT 90
- MAIN MOTOR FLA 90
- OIL SEPARATOR HEATERS 90
- 7 – 10 / Blank 92
- Alarm and Trip Setpoints 93
- Oil Mixing Valve Screen 95
- Aftercooler Screens 98
- Condenser Screens 101
- Volume Slide Details Screen 107
- Start Menu Popup Screen 108
- IO/Comms Diagnostics Screen 109
- Event List Screen 110
- 10 – 6 / Blank 114
- Alarm Listing 115
- Alarm Message Cause(s) Notes 117
- Trip Listing 123
- Trip Message Cause(s) Notes 124
- Status Message Notes 130
- Troubleshooting 134
- Communication with a Central 135
- Controller/DCS 135
- Compressor PLC 135
- Pressure Units 136
- Temperature Units 136
- Alarm and Trip Data 142
- Interface Tag Description 143
- Status Data 150
- States of Discrete I/O 154
- Table 12-8. State Indicator 159
- Table 12-9. Mode Indicator 159
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