Emerson 644 Specifications Page 14
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Reference Manual
00809-0200-4728, Rev RA
Section 1: Introduction
April 2015
Introduction
1.3 Considerations
1.3.1 General
Electrical temperature sensors such as RTDs and thermocouples produce low-level signals
proportional to their sensed temperature. The 644 converts the low-level sensor signal to a
standard 4–20 mA DC or digital HART signal that is relatively insensitive to lead length and
electrical noise. This signal is then transmitted to the control room via two wires.
1.3.2 Commissioning
The transmitter can be commissioned before or after installation. It may be useful to
commission it on the bench, before installation, to ensure proper operation and to become
familiar with its functionality. Make sure the instruments in the loop are installed in accordance
with intrinsically safe, or non-incendive field wiring practices.
1.3.3 Mechanical
Location
When choosing an installation location and position, take into account the need for access to
the transmitter.
Special mounting
Special mounting hardware is available for mounting a 644 Head Mount Transmitter to a DIN rail
or assembling a new 644 Head Mount to an existing threaded sensor connection head (former
option code L1).
1.3.4 Electrical
Proper electrical installation is necessary to prevent errors due to sensor lead resistance and
electrical noise. For best results, shielded cable should be used in electrically noisy
environments.
Make wiring connections through the cable entry in the side of the housing. Be sure to provide
adequate clearance for cover removal.
1.3.5 Environmental
The transmitter electronics module is permanently sealed within a plastic enclosure, resisting
moisture and corrosive damage. Verify that the operating atmosphere of the transmitter is
consistent with the appropriate hazardous locations certifications.
Temperature effects
The transmitter will operate within specifications for ambient temperatures between –40 and
185 °F (–40 °C and 85 °C). Heat from the process is transferred from the thermowell to the
transmitter housing. If the expected process temperature is near or beyond specification limits,
consider the use of additional thermowell lagging, an extension nipple, or a remote mounting
configuration to isolate the transmitter from the process.
Figure 1-1 provides an example of the relationship between transmitter housing temperature
rise and extension length.
- Protocol 1
- Rosemount 644 3
- Temperature Transmitter 3
- Title Page 4
- Contents 5
- 6Section 6: Troubleshooting 8
- Reference Manual 10
- Table of Contents 10
- Section 1 Introduction 11
- 1.2 Overview 12
- 1.2.2 Transmitter overview 13
- 1.3 Considerations 14
- 1.4 Return of materials 15
- 1.5 Transmitter security 16
- Section 2 Configuration 17
- 2.3 System readiness 18
- 2.4 Configuration methods 19
- Configuring with an LOI 21
- 2.4.4 Failure mode 22
- 2.5 Verify configuration 23
- 2, 2, 8, 6 26
- 2.6.3 Setting output units 28
- Setting output units with LOI 29
- Communicator 30
- 2, 2, 3, 3 31
- Resetting Hot Backup 33
- 2.8 Configure device outputs 35
- 2.8.2 Damping 36
- 2, 2, 1, 5 2, 2, 1, 6 38
- Configuring tag with LOI 43
- 2.10.1 50/60 Hz filter 44
- 2.10.2 Resetting the device 44
- 2.11 Diagnostics and service 46
- 2, 2, 4, 3, 4 48
- AMS terms 49
- Configure min/max with LOI 50
- Special considerations 53
- Hot Backup 53
- 3.1 Overview 55
- 3.2 Safety messages 55
- 3.3 Considerations 56
- 3.4 Installation procedures 57
- 3.4.1 Set the alarm switch 58
- 3.4.2 Mount the transmitter 59
- 3.4.3 Install the device 60
- 4.1 Overview 67
- 4.2 Safety messages 67
- 4.3.1 Sensor connections 69
- 4.3.2 Power the transmitter 70
- 4.3.3 Ground the transmitter 71
- Shielding recommendations 72
- Option 2 73
- Option 3 73
- Grounded thermocouple inputs 74
- (HART/4–20 75
- Electrical Installation 76
- Figure 4-4. Load Limits 76
- 5.1 Overview 77
- 5.2 Safety messages 77
- 5.3 Calibration overview 78
- 5.4 Sensor input trim 79
- 3, 4, 4, 1 80
- 3, 4, 4, 2 81
- 5.5 Trim the analog output 82
- 3, 4, 5, 1 83
- 3, 4, 5, 2 83
- 5.7 Switching HART Revision 86
- Section 6 Troubleshooting 87
- 6.4 Diagnostic messages 90
- (SIS) Certification 93
- 7.4 Commissioning 94
- 7.5 Configuration 95
- 7.7.1 Proof test 96
- 7.7.2 Partial proof test 96
- 7.8 Specifications 98
- 7.8.3 Product life 99
- A.1 Specifications 101
- A.1.2 Physical 102
- OUNDATION 103
- A.1.3 Performance 104
- Sensor connections 105
- Communication requirements 106
- Power supply 107
- Temperature limits 107
- Turn-on time 108
- External transient protection 108
- Accuracy 108
- Accuracy example 110
- OUNDATION fieldbus 111
- 644H (DIN A Head Mount) 113
- 644 Field Mount 114
- 644 Rail Mount 114
- Sanitary Applications 117
- A.4 Ordering information 118
- 00809-0200-4728, Rev RA 123
- April 2015 123
- 2 NPT 00644-4438-0002 126
- 2 NPT 00644-4438-0102 126
- 2 NPT 00644-4438-0004 126
- 2 NPT 00644-4438-0104 126
- A.4.1 Configuration 127
- A.4.2 Tagging 127
- A.4.3 Considerations 127
- Custom configuration 128
- Head Mount 129
- A.5.2 Physical specifications 130
- Enclosure ratings (644H) 131
- Sanitary housing surface 131
- Load limitations 133
- Configuration 135
- ≤ Ta ≤ +85°C); Type 4X; 137
- 2-14 NPT) enclosure 137
- International 140
- Gas -40 °C ≤ Ta ≤ +65 °C 142
- Dust -40 °C ≤ Ta ≤ +85 °C 142
- T5 -40 °C ≤ Ta ≤ +70 °C 145
- T6 -60 °C ≤ Ta ≤ +40 °C 145
- T5 -60 °C ≤ Ta ≤ +85 °C 145
- Combinations 146
- Additional Certifications 147
- Product Certifications 149
- Sheet 2 of 2 158
- Trees and Fast Keys 165
- D.1 Number entry 173
- D.2 Text entry 174
- 175
- Canceling 176
- D.5 LOI menu tree 177
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