Emerson ZB Copeland Scroll Service Manual Page 6

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4
ZB Series
Application guide
Configuration of the scroll compressor
Type of compressor
Built-in pressure Discharge temperature Unidirectional discharge
Motor protection
relief valve protection valve
ZB15-ZB45 IPR TOD Yes Neutral protection
ZB50-ZB88 IPR ASTP Yes Neutral protection
ZB92-ZB11M NA
Built-in sensor
NA
External protection
for discharge temperature
module of motor +
Built-in sensor
Internal Pressure Release valve (IPR)
A built-in relief pressure valve is mounted between the high-
pressure and low-pressure side of the compressor. If the pressure
difference between the high- and low-pressure exceeds 26-32bar,
the internal pressure release valve opens. At the same time, the
hot discharge gas comes in contact with the temperature sensor
of the motor protector. As a result, the internal motor protector
trips. Once the compressor has cooled, the motor protector can
be reset.
Models ZB92 and ZB11M do not have the in-built pressure relief
valve. In order to ensure safe operation, the system configuration
should include a high-pressure switch whose setting pressure
does not exceed 30bar (gauge pressure).
Internal temperature protection
Therm-O-Disc (TOD) or ASTP is a temperature-sensitive snap disc
device installed at the scroll outlet. If the discharge temperature is
excessively high, the valve will open to allow the high-
temperature suction gas to return and contact with the motor
protection, so as to protect the compressor.
Motor protection module
Both ZB92 and ZB11M motor protection systems include an
external protection module for the motor. The module is connected
with four thermistors in series built into the motor windings and a
fifth thermistor mounted at the internal discharge port of the scroll
disks. If either motor or discharge temperature exceeds the limit
value, the module will trip and can only be reset after 30 minutes.
(Note: if the power supply of the module is cut off, the module will
reset at once.) The time-delay is set at 30 minutes in order for the
scroll compressor to cool down fully. If the compressor is restarted
without a time-delay, a destructive temperature-surge will be
caused in the compressor. For this reason, the power supply of the
module must not be clubbed together with the control circuit (see
also the schematic wiring diagram).
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