Emerson Bristol ControlWave ExpressPAC Instruction Manual

www.EmersonProcess.com/Remote Instruction Manual CI-ControlWave EPAC Part: D301384X012 March, 2011 ControlWave ExpressPAC ControlWave ExpressPAC (Pr

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 1-4 Introduction Revised Mar-2011 Enclosure The ControlWave ExpressPAC enclosure is a

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Introduction 1-5  512KB boot/downloader FLASH,  8MB simultane

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 1-6 Introduction Revised Mar-2011 retention mode (powered by a backup 3.0V lithium bat

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Introduction 1-7 1.6 Software Tools The ControlWave programming en

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 1-8 Introduction Revised Mar-2011  The ACCOL3 Firmware Library, available within Con

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Installation 2-1 Chapter 2 – Installation This chapter discusses t

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 2-2 Installation Revised Mar-2011 Figure 2-1. ControlWave ExpressPAC Component Identi

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Installation 2-3 Specifications for Temperature, Humidity and Vib

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 2-4 Installation Revised Mar-2011 b) Enabling the backup battery by setting jumper W3

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Installation 2-5 Figure 2-2. ControlWave ExpressPAC NEMA 3R Encl

IMPORTANT! READ INSTRUCTIONS BEFORE STARTING! Be sure that these instructions are carefully read and understood before any operation is atte

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 2-6 Installation Revised Mar-2011  If your unit requires a solar panel, you can moun

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Installation 2-7 Figure 2-4. Side View of ControlWave ExpressPAC

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 2-8 Installation Revised Mar-2011 Figure 2-5. Side View of ControlWave ExpressPAC (Wa

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Installation 2-9 2.2.2 Grounding the Housing The ControlWave Expre

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 2-10 Installation Revised Mar-2011 2.3 Configuring the CPU/System Controller Board To

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Installation 2-11 2.3.1 Setting DIP Switches on the CPU/System Con

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 2-12 Installation Revised Mar-2011 SW2 Setting Function Mode ON (Disables core updum

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Installation 2-13 Switch Setting Function Mode 7 RX+ Bias (End Nod

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 2-14 Installation Revised Mar-2011  W14: COM3 configuration selection: o 1-to-2 Ins

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Installation 2-15 If you connect solar panels to rechargeable batt

Emerson Process Management Training GET THE MOST FROM YOUR EMERSON INSTRUMENT OR SYSTEM  Avoid Delays and problems in getting your system on-lin

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 2-16 Installation Revised Mar-2011 BATTERY. Connections without the battery present ca

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Installation 2-17 Nominal input source operating ranges for the DC

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 2-18 Installation Revised Mar-2011 2.3.5 Mounting the Solar Panel Depending upon the t

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Installation 2-19 Figure 2-8. 1 Watt Solar Panel Mounting Diagra

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 2-20 Installation Revised Mar-2011 Figure 2-9. 5 Watt Solar Panel Mounting Diagram

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Installation 2-21 2.3.6 Connections to RS-232 Serial Port(s) on th

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 2-22 Installation Revised Mar-2011 Note: A factory-installed wiring harness connects

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Installation 2-23 Half-duplexCableFull-duplex(Null Modem)Cable(PPP

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 2-24 Installation Revised Mar-2011 Full-duplexCable(PPP Protocol)Half-duplexCable9-Pin

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Installation 2-25 When interfacing to the COM3 port of a ControlW

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ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 2-26 Installation Revised Mar-2011  Ensure that DCD is high to transmit (except when

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Installation 2-27 When serving as an RS-485 port, COM3 supports l

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 2-28 Installation Revised Mar-2011 2.3.8 Connections to the Ethernet Port on the CPU/S

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Installation 2-29 Pin Description 7 Not connected 8 Not connected

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 2-30 Installation Revised Mar-2011  Display only (no keypad) – (see Figure 2-20) Fi

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Installation 2-31 Note: For further information on the installati

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ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 I/O Configuration and Wiring 3-1 Chapter 3 – I/O Configuration and

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 3-2 I/O Configuration and Wiring Revised Mar-2011 3.2 Process I/O Board ControlWave

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) SW1 Function Mode SW1-3 DI/HSC 2mA source current OFF = disabled ON = enabled SW1-4

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Issued Mar-2011 Contents v Contents Chapter 1 – Introduction 1-1 1.1 Scope o

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Caution Power down the ControlWave ExpressPAC before you perform I/O wiring. Shut do

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Figure 3-2. Process I/O Board Wiring Diagrams Revised Mar-2011 I/O Configuration an

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 3-6 I/O Configuration and Wiring Revised Mar-2011 3.3.1 Non-Isolated Discrete Inputs

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 I/O Configuration and Wiring 3-7 3.3.2 Non-Isolated Discrete Outpu

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 3-8 I/O Configuration and Wiring Revised Mar-2011 3.3.3 Non-Isolated Analog Inputs (

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 I/O Configuration and Wiring 3-9 3.3.4 Non-Isolated Analog Output

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 3-10 I/O Configuration and Wiring Revised Mar-2011 3.3.5 Non-Isolated Pulse Counter/

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 3.3.6 Non-Isolated High Speed Counter (HSC) / Discrete Inputs (DI) on TB4 of Process

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 3-12 I/O Configuration and Wiring Revised Mar-2011 3.3.7 Resistance Temperature Devi

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 I/O Configuration and Wiring 3-13 Installing the RTD Probe To ins

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) vi Contents Issued Mar-2011 4.4 Creating and Maintaining Backups ...

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 3.3.8 Connections to a Bristol Model 3808 Transmitter You can connect a Bristol 3808 t

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 I/O Configuration and Wiring 3-15 CW ExpressPAC Figure 3-7. 3808

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ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Chapter 4 – Operation This chapter provides general operational details for using the

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 4-2 Operation Revised Mar-2011 Power Down To remove power from the ControlWave Express

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 4.3 Creating and Downloading an Application (ControlWave Project) Your ControlWave

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Notes:  You may find it useful to maintain more than one backup copy in case the bac

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Operation 4-5 Zip Option Description Zip User-Libraries If you c

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) To do this in TechView, click Operations > Access Flash Parameters or click the Acc

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Service & Troubleshooting 5-1 Chapter 5 – Service and Troubles

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Introduction 1-1 Chapter 1 – Introduction This manual focuses on

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) personnel. Any damage to the unit resulting from improper handling or incorrect servi

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Service & Troubleshooting 5-3  The screens shown here may ap

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 7. When the FLASH is ready for download, HyperTerminal repeatedly displays the lette

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) E1S0410.binCWEXP01 Figure 5-4. HyperTerminal (Download in Progress) 5.2 Removing o

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 2. Open the enclosure cover. 3. Shut down the ControlWave ExpressPAC by disconnecti

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Service & Troubleshooting 5-7 Use this procedure to remove or

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Note: If the real-time clock loses its battery backup, the ControlWave system variab

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Service & Troubleshooting 5-9 5.2.6 Removing/Replacing the Ca

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 5-10 Service & Troubleshooting Revised Mar-2011 Figure 5-5. WD and IDLE LEDs

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) LCD Display Indication / Explanation INIT System initialization in progress RECOV

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 1-2 Introduction Revised Mar-2011  Wide operating temperature range: (–40 to +70C)

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) 1. Start OpenBSI communications using NetView, TechView, or LocalView, and select th

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Option Tests Pulse Counter inputs on the CPU/System Controller board. Prom/Ram Ch

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC)  Port 2 - RS-232 use loop-back wires (see Figure 5-7).  Port 3 - RS-232 use loop-

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Figure 5-9. Communications Diagnostic Menu 3. Enter 5 in the Number of Passes field

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) A core updump may be required if the ControlWave ExpressPAC spontaneously enters a wa

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Service & Troubleshooting 5-17 5.5 Calibration Checks The AO

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Special Appendix for ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Special Instructions for Class I, Division 2 A

Special Appendix for ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) A-2 Special Instructions for Class I, Division 2 Revised Mar-20

Special Appendix for ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Special Instructions for Class I, Division 2 A

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Introduction 1-3 Figure 1-1. ControlWave ExpressPAC Enclosure sh

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ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Revised Mar-2011 Appendix Z Z-1 Appendix Z – Sources for Obtaining Material Safety D

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ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Issued: Mar-2011 Index IND-1 Index A ACCOL3 Firmware Library ...

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Index Issued: Mar-2011 IND-2 3-4. 3-Wire RTD Temperature Input Wiring . 3-12 3-5. RTD

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC) Issued: Mar-2011 Index IND-3 lock/unlock switch...

Instruction Manual CI-ControlWave EPAC March, 2011 ControlWave ExpressPAC Emerson Process Management Remote Automation Solutions 110