Emerson Fisher CV500 Instruction Manual

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Fisherr CV500 Rotary Control Valve
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 1.................................
Specifications 2...............................
Installation 3..................................
Maintenance 8.................................
Packing Maintenance 9.........................
Stopping Leakage 9........................
Replacing Packing 9........................
Replacing Retainer, Seat Ring,
and Face Seals 10...........................
Disassembly 13............................
Assembly 13..............................
Replacing Ball, Shaft, and Bearings 16.............
Disassembly 16............................
Assembly 19..............................
Adjusting Actuator Travel 22....................
Changing Valve Flow Direction 23................
Changing Actuator Mounting Style 23............
Parts Ordering 24...............................
Parts Kits 24...................................
Parts List 26...................................
Figure 1. Fisher CV500 Valve
FLANGED VALVE WITH FISHER 1052 ACTUATOR AND
FIELDVUE™ DVC6200 DIGITAL VALVE CONTROLLER
W5000-1
WAFER VALVE WITH FISHER 1066 ACTUATOR
W8192-2
Introduction
Scope of Manual
This instruction manual provides installation, operation, maintenance, and parts ordering information for NPS 3
through 12 Fisher CV500 Cam Vee-Ballt rotary control valves. Refer to separate manuals for information concerning
the actuator and accessories.
Description
The CV500 Cam-Vee-Ball rotary control valve, has a Vee-Ball style segmented ball in a valve body similar to the V500
valve. The CV500 is a flanged or wafer valve (figure 1) with a self-centering seat, eccentrically rotating V-notch ball,
and splined valve shaft. Suitable for forward or reverse flow use, this valve mates with a variety of actuators to provide
throttling or on-off service. Both flanged and wafer valves mate with ASME flanges or EN flanges.
Instruction Manual
D101640X012
CV500 Valve
November 2011
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1 2 3 4 5 6 ... 31 32

Summary of Contents

Page 1 - Introduction

www.Fisher.comFisherr CV500 Rotary Control ValveContentsIntroduction 1...Scope of Manual 1...D

Page 2 - Specifications

Instruction ManualD101640X012CV500 ValveNovember 2011101. Isolate the control valve from the line pressure, release pressure from both sides of the va

Page 3 - Installation

Instruction ManualD101640X012CV500 ValveNovember 201111Figure 5. Packing ArrangementsC0587-4BRAIDED PTFE COMPOSITION & GRAPHITE RIBBONDOUBLE PACKI

Page 4

Instruction ManualD101640X012CV500 ValveNovember 201112Figure 5. Packing Arrangements (Continued)PTFE/COMPOSITION OR GRAPHITE ENVIRO-SEAL PACKING ARRA

Page 5

Instruction ManualD101640X012CV500 ValveNovember 201113DisassemblyWARNINGRefer to the WARNING at the beginning of the Maintenance section in this inst

Page 6

Instruction ManualD101640X012CV500 ValveNovember 201114The ball closes with a shearing, cutting motion, which could result in personal injury. To avoi

Page 7

Instruction ManualD101640X012CV500 ValveNovember 201115Table 5. Data for Making and Using the Retainer ToolVALVESIZE,NPSA B D F GH(SQUARE)A B D F GH(S

Page 8 - Maintenance

Instruction ManualD101640X012CV500 ValveNovember 201116Replacing Ball, Shaft, and BearingsPerform this procedure to replace the ball (key 2), expansio

Page 9 - Packing Maintenance

Instruction ManualD101640X012CV500 ValveNovember 201117Table 7. Data for Tapped Holes on Valve ShaftVALVE SIZE, NPSSHAFT DIAMETERTHREADSIZE,UNCThrough

Page 10 - Instruction Manual

Instruction ManualD101640X012CV500 ValveNovember 201118Figure 7. Taper and Expansion Pin Removal from Ball and Drive ShaftE0575DRIVE PINS OUTFROM THIS

Page 11

Instruction ManualD101640X012CV500 ValveNovember 201119AssemblyNoteBefore starting to assemble the valve components, place the valve body (key 1) on a

Page 12

Instruction ManualD101640X012CV500 ValveNovember 20112Table 1. SpecificationsValve SizesJ NPS 3, J 4, J 6, J 8, J 10, and J 12EndConnectionStyleJ Rais

Page 13 - Assembly

Instruction ManualD101640X012CV500 ValveNovember 2011205. For NPS 3 through 8, inspect the drive shaft (key 3). Insert the shaft end opposite the spli

Page 14

Instruction ManualD101640X012CV500 ValveNovember 201121Figure 9. Taper and Expansion Pin Insertion into Ball and Drive ShaftE0576PINS GO IN FROMTHIS E

Page 15

Instruction ManualD101640X012CV500 ValveNovember 201122c. Drive the expansion pin into the larger hole until the chamfered end of the pin reaches the

Page 16

Instruction ManualD101640X012CV500 ValveNovember 2011231. Mount the actuator following the instructions in the actuator instruction manual. Refer to f

Page 17

Instruction ManualD101640X012CV500 ValveNovember 201124Parts OrderingA serial number is assigned to each valve body and stamped on the nameplate. Alwa

Page 18

Instruction ManualD101640X012CV500 ValveNovember 201125Retrofit Kits for ENVIRO-SEAL PackingRetrofit kits include parts to convert existing CV500 valv

Page 19

Instruction ManualD101640X012CV500 ValveNovember 201126Parts ListNotePart numbers are shown for recommended spares only. For partnumbers not shown, co

Page 20

Instruction ManualD101640X012CV500 ValveNovember 201127Key Description Part Number14 Packing Follower15 Packing Flange Stud16 Packing Flange Nut17* Pa

Page 21

Instruction ManualD101640X012CV500 ValveNovember 201128Figure 10. Fisher CV500 Valve, NPS 3 Through 842B3374-ATCM SEALDOUBLEPACKINGSEALEDBEARINGNOTE:M

Page 22 - Adjusting Actuator Travel

Instruction ManualD101640X012CV500 ValveNovember 201129Figure 11. Fisher CV500 Valve, NPS 10 and 1242B5286-ANOTE:MEASURE GAP HERE1KEY NUMBERS NOT SHOW

Page 23 - Changing Valve Flow Direction

Instruction ManualD101640X012CV500 ValveNovember 20113Table 2. Maximum Allowable Shutoff Pressure Drops(3)VALVE BODY MATERIAL BEARING MATERIALTEMPERAT

Page 24 - Parts Ordering

Instruction ManualD101640X012CV500 ValveNovember 201130Figure 12. Typical ENVIRO-SEAL Rotary Packing Arrangements with PTFE PackingNOTES:APPLY LUBRICA

Page 25

Instruction ManualD101640X012CV500 ValveNovember 201131ENVIRO-SEAL Packing System(figures 12 and 13)Key Description Part Number100 Packing Flange Stud

Page 26 - Parts List

Instruction ManualD101640X012CV500 ValveNovember 201132Key 6* Bearings for NPS 3 Through 8 Valves (2 required)VALVE SIZE, NPS BEARING TYPEBEARING MATE

Page 27

Instruction ManualD101640X012CV500 ValveNovember 20114CAUTIONWhen ordered, the valve configuration and construction materials were selected to meet pa

Page 28

Instruction ManualD101640X012CV500 ValveNovember 20115Figure 2. Index Marks for Actuator Lever OrientationACTUATOR POSITIONACTUATORMOUNTING STYLEVALVE

Page 29

Instruction ManualD101640X012CV500 ValveNovember 20116Line Studs (Key 36)ValveSize, NPSM(1)PN Qty Bolt SizeBolt Length,mm3PN 10-40 6 M16 x 2 260PN63 6

Page 30

Instruction ManualD101640X012CV500 ValveNovember 20117NoteFor control valves used in slurry service, mount the actuator and install the control valve

Page 31 - (figures 12 and 13)

Instruction ManualD101640X012CV500 ValveNovember 20118Figure 4. Optional Shaft-to-Body Bonding Strap AssemblyVALVE BODYACTUATORAAVIEW A-A37A6528-AA314

Page 32

Instruction ManualD101640X012CV500 ValveNovember 20119D Check with your process or safety engineer for any additional measures that must be taken to p

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