Emerson MR108 Instruction Manual

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Type MR108
Instruction Manual
Form 5875
October 2014
D103247X012
www.fisherregulators.com
Type MR108 Direct-Operated
Backpressure Regulator
!
WARNING
Failure to follow these instructions or
to properly install and maintain this
equipment could result in an explosion,

causing property damage and personal
injury or death.
Fisher
®
backpressure regulators must
be installed, operated and maintained
in accordance with federal, state and
local codes, rules and regulations
and Emerson Process Management
Regulator Technologies, Inc.
(Emerson™) instructions.
If a leak develops or if the outlet
continually vents gas, service to the
unit may be required. Failure to correct
trouble could result in a hazardous

install or service the unit.
Installation, operation and maintenance

personnel may result in improper
adjustment and unsafe operation. Either
condition may result in equipment

personnel when installing, operating
and maintaining the Type MR108
backpressure regulator.
Note
To avoid cavitation, it is recommended
that the customer follow the bulletin
capacity sizing guidelines found in
Bulletin 71.4:MR108.
Figure 1. Type MR108 Direct-Operated Backpressure Regulators
Contents
Introduction ............................................................... 3
Speci cations ........................................................... 2
Principle of Operation ............................................... 3
Installation ................................................................ 6
Overpressure Protection........................................... 8
Startup ...................................................................... 8
Adjustment ............................................................... 8
Shutdown.................................................................. 9
Maintenance ............................................................. 10
Parts List................................................................... 16
TYPE MR108 WITH
LOW-PRESSURE ACTUATOR
TYPE MR108 WITH
HIGH-PRESSURE ACTUATOR
P1202
P1203
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Summary of Contents

Page 1 - Backpressure Regulator

Type MR108Instruction ManualForm 5875October 2014D103247X012www.fisherregulators.comType MR108 Direct-Operated Backpressure Regulator!WARNINGFailure t

Page 2

Type MR10810!WARNINGTo avoid personal injury or damage of internal parts from a pressure-loaded actuator, carefully vent the regulator spring case pre

Page 3

Type MR10811Disassembly!WARNINGTo avoid personal injury resulting from sudden release of pressure, isolate the regulator from all pressure and cautiou

Page 4

Type MR10812the body ange. Install the valve spring (key 9) and install the actuator on the body ange by screwing the adaptor (90 to 130 ft-lbs / 12

Page 5

Type MR10813NoteExercise care to ensure that the actuator stem (key 40) enters and exits the lower diaphragm head bore without pinching, cutting or da

Page 6

Type MR10814Note For pressure-loaded actuator option skip with upper casing welding assembly (key 87).20. Inst

Page 7

Type MR1081510. If it is desired to replace the stem O-rings and bearings (keys 47 and 46, details X and Z), disconnect the control line tubing. Remo

Page 8

Type MR1081622. Install the spring case (key 70) over the control spring (key 68) and upper spring seat (key 69) and on top of the upper diaphragm ca

Page 9

Type MR10817*Recommended spare part.Inconel® is a mark owned by Special Metals Corporation.Key Description Part Number 2 Body Flange (continued)

Page 10 - Type MR108

Type MR10818* Recommended spare part.Key Description Part Number15* Upper Seal (NACE) For NPS 1 / DN 25 Body Size Nitrile (NBR) 14A6789

Page 11

Type MR10819L1L1L1L1L1L1L1L1L1L1L1L1L1L1L1L3SSSS122939847465535755267668716952646665636256585161214011439131617Figure 4. Type MR108 Direct-Operated Ba

Page 12

Type MR1082The Specications section on this page provides the ratings and other specications for the Type MR108. The following informat

Page 13

Type MR10820Key Description Part Number48* Jam Nut (NACE) (2 required) Zinc-plated steel 1A94632412249* Belleville Spring Washer (NACE) GG0

Page 14

Type MR10821GE38436Figure 4. Type MR108 Direct-Operated Backpressure Regulator Assemblies (continued)APPLY LUBRICANT OR SEALANT(1):L1 = MULTI-PURPOSE

Page 15

Type MR10822Figure 4. Type MR108 Direct-Operated Backpressure Regulator Assemblies (continued)HIGH-PRESSURE ACTUATOR OPTIONGE38436NOTE: KEYS 64 AND 71

Page 16

Type MR10823Figure 4. Type MR108 Direct-Operated Backpressure Regulator Assemblies (continued)DETAIL Y DETAIL ZDETAIL V DETAIL WDETAIL XGE384361. Lubr

Page 17

Type MR108©Emerson Process Management Regulator Technologies, Inc., 2010, 2014; All Rights ReservedThe Emerson logo is a trademark and service mark of

Page 18

Type MR1083IntroductionScope of the ManualThis instruction manual provides installation, adjustment, maintenance and parts ordering information for Ty

Page 19

Type MR1084TYPE MR108 WITH LOW-PRESSURE ACTUATORCONTROL SPRINGACTUATORACTUATOR STEMCAGEVALVE SPRINGVALVE PLUGDIAPHRAGMLINE CONNECTION

Page 20

Type MR1085PART NAME AND KEY NUMBERTORQUENPS  Body SizeNPS  Body SizeNPS  Body SizeNPS  Body SizeFt-Lbs m F

Page 21

Type MR1086Installation!WARNINGPersonal injury or system damage may result if this regulator is installed, without appropriate overpressure protection

Page 22

Type MR1087Upstream Control Line Installation!WARNINGPersonal injury, equipment damage or if the bonnet (key 6

Page 23

Type MR1088Overpressure Protection!WARNINGPersonal injury, equipment damage or leakage due to escaping accumulated gas or bursting of pressure-contain

Page 24

Type MR1089The factory setting of the backpressure regulator is the midpoint of the spring range unless otherwise specied on order. The allowable spr

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