Emerson CS400 Instruction Manual

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CS400 Series
D103120X012
Instruction Manual
Form 5833
October 2014
www.fisherregulators.com
CS400 Series Commercial / Industrial
Pressure Reducing Regulators
Table of Contents
Introduction ...............................................................1
Specications ............................................................3
Principle of Operation ...............................................7
Installation and Overpressure Protection ..................8
Startup .................................................................... 11
Adjustment .............................................................. 11
Shutdown ................................................................ 12
Maintenance and Inspection ...................................13
Parts Ordering ........................................................14
Parts List ................................................................. 14
Figure 1. Typical CS400 Pressure Reducing Regulators
Introduction
Scope of the Manual
This Instruction Manual provides installation,
maintenance and parts ordering information for the
CS400 Series regulators. Instructions and parts lists for
other equipment mentioned in this Instruction Manual are
found in separate manuals.
TYPICAL TYPE CS400 REGULATOR
TYPICAL TYPE CS403 REGULATOR WITH INTEGRAL
TRUE-MONITOR™ REGULATOR
TYPICAL TYPE CS404 REGULATOR WITH INTEGRAL
TYPE VSX4 SLAM-SHUT MODULE
P1426
P1190
P1424
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Summary of Contents

Page 1 - Pressure Reducing Regulators

CS400 SeriesD103120X012Instruction ManualForm 5833October 2014www.fisherregulators.comCS400 Series Commercial / Industrial Pressure Reducing Regulato

Page 2

CS400 Series10Figure 7. Type CS404 Downstream Control Line ConnectionType CS404ET with Slam-Shut Module, External Pressure Registration, and Token Rel

Page 3

CS400 Series11Downstream Control Line Installation with Integral Monitor Refer to Figure 6. When installing the Types CS403ET and CS403EN regulators,

Page 4

CS400 Series12The range of allowable pressure settings is stamped on the nameplate. If the required setting is not within this range, substitute the c

Page 5

CS400 Series131. Open valves downstream of the regulator.2. Slowly close the upstream shut-off valve.3. Inlet pressure will automatically be releas

Page 6

CS400 Series14Change to a new part when reassembling the regulator. Coat the threads of the replacement orice with a good quality lubricant. (If the

Page 7

CS400 Series15Key Description Part Number53 Pusher Post Pin, Stainless steel GE29761X01254 Roller Pin, Brass GE27060X01255* Diaphragm Head Asse

Page 8

CS400 Series16L2L2L2L2L2L21955382037287225279551221014131118213662L160L1L165L1L19646578SS100Figure 8. CS400 Series Regulator AssembliesTORQUE:15 TO 30

Page 9

CS400 Series1744575656515141474442415157L145434348435856545454575353535655A55A55A55B55B55BAAAFigure 8. CS400 Series Regulator Assemblies (continued)ER

Page 10 - CS400 Series

CS400 Series18ERAA03738Figure 10. CS400 Series Registration OptionsINTERNAL REGISTRATIONEXTERNAL REGISTRATIONORIFICE AND TRUE-MONITORTM ASSEMBLYFigure

Page 11

CS400 Series19GRAY CAST IRONDUCTILE IRON OR STEELFigure 11. CS400 Series Slam shut and Integral Monitor Modules (continued)Figure 12. Gray Cast Iron,

Page 12

CS400 Series2!WARNINGFailure to follow these instructions or to properly install and maintain this equipment could result in an explosion 

Page 13

CS400 Series©Emerson Process Management Regulator Technologies, Inc., 2008, 2014; All Rights ReservedThe Emerson logo is a trademark and service mark

Page 14

CS400 Series3 See Table 1Body Sizes, End Connection Styles and Pressure Rating(1) See Table 4Maximum Inlet Pressures(1)Emerge

Page 15

CS400 Series4TYPEOUTLET PRESSURE RANGEPART NUMBERSPRINGCOLORSPRING WIRE DIAMETER SPRING FREE LENGTHIn. w.c. mbar In. mm In. mmCS400, CS403 and CS4043.

Page 16

CS400 Series5REGULATORSLAM-SHUT DEVICEOverpressure Shutoff (OPSO)TYPESetpoint Spring Range Factory Setpoint(1)Spring RangeSpring Part NumberIn. w.c. m

Page 17

CS400 Series6Figure 3. Type CS403 Internally Registered Primary Regulator with Internally Registered Integral Monitor Operational SchematicFigure 4. T

Page 18

CS400 Series7Principle of OperationType CS400 Base Regulator OperationRefer to Figure 2. When downstream demand decreases, the pressure under the diap

Page 19

CS400 Series8Figure 5. CS400 Series Regulator Installed with the Vent Pointed Downward and with a Type 289H Relief Valve for High Capacity ReliefPROT

Page 20

CS400 Series9CAUTIONThe CS400 Series regulators have an outlet pressure rating lower than their inlet pressure rating. If actual inlet pressure can ex

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