Emerson 24000S Instruction Manual

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Baumann™ 24000S Stainless Steel Control Valve
Contents
Introduction 1...................................
Scope of Manual 1.............................
Safety Precautions 2...........................
Maintenance 3.................................
Installation 3...................................
Air Piping 4...................................
Disassembly 4................................
Lapping the Metal Seat 5.......................
Replacing Packing 6...........................
Actuator and Valve Body Reassembly 6............
Parts Ordering 7................................
Dimensions and Weights 17......................
Figure 1. Baumann 24000S NPT Control Valve
W9759
Introduction
The Baumann 24000S line of stainless steel pneumatic control valves (figure 1) may be used for the control of
pressure, temperature, level and flow. NPS 1/2 through 2 valves are available with NPT end connections. NPS 3 is
available as wafer style only. The 316 stainless steel valve body will withstand mildly corrosive fluids, yet is economical
enough to use in applications where carbon steel is normally specified.
Scope of Manual
This instruction manual includes installation, maintenance, and parts information for the Baumann 24000S stainless
steel control valve.
Do not install, operate, or maintain Baumann 24000S control valves without being fully trained and qualified in valve,
actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is
important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and
warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office
before proceeding.
Instruction Manual
D103359X012
24000S Valve
May 2011
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Summary of Contents

Page 1 - Introduction

www.Fisher.comBaumann™ 24000S Stainless Steel Control ValveContentsIntroduction 1...Scope of Manual 1...

Page 2

Instruction ManualD103359X01224000S ValveMay 201110The guidelines below apply to tables 2, 3, 5, and 7.For Extension Bonnet Construction Double Extens

Page 3 - Installation

Instruction ManualD103359X01224000S ValveMay 201111Table 3. Plug for NPS 1-1/2, 2 and 3 ValvesKEYNO.DESCRIPTION PLUG TYPEPLUGNO.ORIFICEDIAMETERmm (Inc

Page 4 - Disassembly

Instruction ManualD103359X01224000S ValveMay 201112Figure 4. Optional 151 Low Flow Trim AssemblyE1270Table 4. Baumann 151 Low Flow TrimKey No. Descrip

Page 5 - Lapping the Valve Seat

Instruction ManualD103359X01224000S ValveMay 201113Figure 5. Optional 177 Low Flow Trim AssemblyE1271Table 6. Baumann 177 Low Flow TrimKey No. Descrip

Page 6 - Replacing Packing

Instruction ManualD103359X01224000S ValveMay 201114 WARNINGThe Baumann NOLEEK valve bonnet assembly is not intended for use in lethal service applica

Page 7 - Parts Ordering

Instruction ManualD103359X01224000S ValveMay 201115Figure 7. Packing KitsE1240Spring-Loaded PTFEV-Ring P/N 24494T001E1241Molded Graphite (FlexibleGrap

Page 8

Instruction ManualD103359X01224000S ValveMay 201116Special ENVIRO-SEAL Packing NoteThe ENVIRO-SEAL PTFE packing system is suitable for 100 ppm environ

Page 9

Instruction ManualD103359X01224000S ValveMay 201117Figure 8. Dimensional DrawingsNOTE: ACTUATOR REMOVAL REQUIRES 115 mm (4.5 INCHES) VERTICAL CLEARANC

Page 10 - Instruction Manual

Instruction ManualD103359X01224000S ValveMay 201118Table 12. Valve DimensionsVALVE SIZEASMECLASSA BNPT Wafer Standard Extension Bonnet NOLEEKSingle Do

Page 11

Instruction ManualD103359X01224000S ValveMay 201119

Page 12

Instruction ManualD103359X01224000S ValveMay 20112 WARNINGAlways wear protective gloves, clothing and eyewear when performing any installation operat

Page 13

Instruction ManualD103359X01224000S ValveMay 201120Emerson Process Management Marshalltown, Iowa 50158 USASorocaba, 18087 BrazilChatham, Kent ME4 4QZ

Page 14 - WARNING

Instruction ManualD103359X01224000S ValveMay 20113Maintenance WARNINGAvoid personal injury and property damage from sudden release of process pressur

Page 15

Instruction ManualD103359X01224000S ValveMay 20114Air Piping1. For an air-to-extend actuator (air-to-close action), connect the actuating air pressur

Page 16

Instruction ManualD103359X01224000S ValveMay 201154. Remove the actuator from the valve.5. Disconnect the air supply to the actuator and remove the

Page 17

Instruction ManualD103359X01224000S ValveMay 20116Lapping is the process of mating the valve plug to the seat ring, with an abrasive to produce a clos

Page 18

Instruction ManualD103359X01224000S ValveMay 20117 WARNINGTo avoid personal injury or equipment damage due to possible sudden shifting or falling of

Page 19

Instruction ManualD103359X01224000S ValveMay 20118Figure 2. Baumann Flangeless (NPT) Threaded ValveBody Assembly with Standard BonnetE1266Figure 3. Ba

Page 20

Instruction ManualD103359X01224000S ValveMay 20119Table 1. Baumann 24000S Common Parts(1)KEYNO.QTY DESCRIPTION SEATVALVE SIZEDN 15(NPS 1/2)DN 25(NPS 1

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