Emerson FIELDVUEDVC6200 Instruction Manual

www.Fisher.comFisherr FIELDVUE™ DVC6200 Digital ValveControllerThis manual applies toInstrument Level HC, AD, PD, ODV ACDevice Type 03 07Device Revisi

Instruction ManualD103409X012IntroductionDecember 201310

Instruction ManualD103409X012Maintenance and TroubleshootingDecember 20131005. For the DVC6205 only, disconnect the cable assembly from the LOOP conn

Instruction ManualD103409X012Maintenance and TroubleshootingDecember 20131012. Connect the two cable assemblies from the sensor board to the PWB asse

Instruction ManualD103409X012Maintenance and TroubleshootingDecember 2013102Replacing the I/P FilterA screen in the supply port beneath the I/P conver

Instruction ManualD103409X012Maintenance and TroubleshootingDecember 2013103W9328SOCKET‐HEADSCREWS (4)(KEY 23)SHROUD(KEY 169)I/P CONVERTER(KEY 41)BOOT

Instruction ManualD103409X012Maintenance and TroubleshootingDecember 20131042. Properly orient the PWB assembly (key 50) as you install it into the m

Instruction ManualD103409X012Maintenance and TroubleshootingDecember 2013105Pneumatic RelayRefer to figure 8‐2 or 8‐4 for key number locations. The pn

Instruction ManualD103409X012Maintenance and TroubleshootingDecember 2013106Perform the following procedure to replace the gauges, tire valves, or pip

Instruction ManualD103409X012Maintenance and TroubleshootingDecember 20131071. Loosen the set screw (key 58) in the cap (key 4) so that the cap can b

Instruction ManualD103409X012Maintenance and TroubleshootingDecember 2013108To check the Voltage Available at the instrument, perform the following:1.

Instruction ManualD103409X012Maintenance and TroubleshootingDecember 2013109Table 7‐3. Instrument Troubleshooting Symptom Possible Cause Action1. Ana

Instruction ManualD103409X012InstallationDecember 201311Section 2 Installation22 WARNINGAvoid personal injury or property damage from sudden release

Instruction ManualD103409X012Maintenance and TroubleshootingDecember 2013110Table 7‐3. Instrument Troubleshooting (Continued)ActionPossible CauseSympt

Instruction ManualD103409X012Maintenance and TroubleshootingDecember 2013111DVC6200 Technical Support ChecklistHave the following information availabl

Instruction ManualD103409X012Maintenance and TroubleshootingDecember 2013112

Instruction ManualD103409X012PartsDecember 2013113Section 8 Parts88Parts Ordering Whenever corresponding with your Emerson Process Management sales o

Instruction ManualD103409X012PartsDecember 2013114Kit Description Part Number 10* Feedback Array Kit, AluminumSliding Stem (Linear)  [kit contains fe

Instruction ManualD103409X012PartsDecember 2013115Key Description Part NumberI/P Converter Assembly (see figure 8‐2 and 8‐4)DVC6200 and DVC6205 23 Cap

Instruction ManualD103409X012PartsDecember 2013116Key Description Part NumberPWB Assembly (see figure 8‐2 and 8‐4)DVC6200 and DVC6205NoteContact your

Instruction ManualD103409X012PartsDecember 2013117Figure 8‐2. FIELDVUE DVC6200 Digital Valve Controller Housing AssemblyDOUBLE‐ACTING DIRECT‐ACTING RE

Instruction ManualD103409X012PartsDecember 2013118Figure 8‐2. FIELDVUE DVC6200 Digital Valve Controller Housing Assembly (continued)SECTION A-ASECTION

Instruction ManualD103409X012PartsDecember 2013119Figure 8‐4. FIELDVUE DVC6205 Base Unit Housing AssemblySECTION B-BSECTION H-HSECTION A-AGE40181APPLY

Instruction ManualD103409X012InstallationDecember 201312The feedback system for the DVC6200 digital valve controller utilizes a magnetic assembly for

Instruction ManualD103409X012PartsDecember 2013120Figure 8‐4. FIELDVUE DVC6205 Base Unit Housing Assembly (continued)SECTION C-CSCALE 2 : 1SECTION E-E

Instruction ManualD103409X012PartsDecember 2013121Figure 8‐4. FIELDVUE DVC6205 Base Unit Housing Assembly (continued)WALL MOUNTINGPIPE MOUNTINGGE40181

Instruction ManualD103409X012PartsDecember 2013122Figure 8‐5. FIELDVUE DVC6215 Remote Feedback AssemblySECTION A-AHOUSING A(USED FOR GX ACTUATOR)HOUSI

Instruction ManualD103409X012Principle of OperationDecember 2013123Appendix A Principle of OperationAA−AHART Communication The HART (Highway Addressa

Instruction ManualD103409X012Principle of OperationDecember 2013124Figure A‐2. Typical FIELDVUE Instrument to Personal Computer Connections for ValveL

Instruction ManualD103409X012Principle of OperationDecember 2013125Figure A‐3. FIELDVUE DVC6200 Digital Valve Controller Block DiagramE1361INPUT SIGNA

Instruction ManualD103409X012Principle of OperationDecember 2013126

Instruction ManualD103409X012Field Communicator Menu TreesDecember 2013127Appendix B Field Communicator Menu TreesThis section contains the Field Comm

Instruction ManualD103409X012Field Communicator Menu TreesDecember 2013128Instrument Level HC, AD, PD, and ODVFunction/VariableFast‐KeySequenceCoordin

Instruction ManualD103409X012Field Communicator Menu TreesDecember 2013129Function/VariableFast‐KeySequenceCoordinates(1)Minimum Recorded Temperature2

Instruction ManualD103409X012InstallationDecember 201313Figure 2‐2. Travel RangeINDEX MARKVALID TRAVEL RANGE50 mm (2 INCH) SHOWNMAGNET ASSEMBLY(ATTACH

Instruction ManualD103409X012Field Communicator Menu TreesDecember 2013130Dynamic Response1 SP Rate Open2 SP Rate Close3 View/Edit Lag Time3 Lead/Lag

Instruction ManualD103409X012Field Communicator Menu TreesDecember 201313178 910 11ABCDEFGHI12Electronics Alerts1 Drive Current Shutdown2 Drive Signal

Instruction ManualD103409X012Field Communicator Menu TreesDecember 2013132Instrument Level ACFunction/VariableFast‐KeySequenceCoordinates(1)Actuator S

Instruction ManualD103409X012Field Communicator Menu TreesDecember 201313312 34 5ABCDEFGHI6Field Communicator Menu Tree forInstrument Level ACOnline1 

Instruction ManualD103409X012Field Communicator Menu TreesDecember 2013134

Instruction ManualD103409X012GlossaryDecember 2013135GlossaryAlert PointAn adjustable value that, when exceeded,activates an alert.AlgorithmA set of l

Instruction ManualD103409X012GlossaryDecember 2013136Current‐to‐Pressure (I/P) ConverterAn electronic component or device that convertsa milliamp sign

Instruction ManualD103409X012GlossaryDecember 2013137Full Ranged TravelCurrent, in mA, that corresponds with the pointwhere ranged travel is maximum,

Instruction ManualD103409X012GlossaryDecember 2013138MemoryA type of semiconductor used for storingprograms or data. FIELDVUE instruments usethree typ

Instruction ManualD103409X012GlossaryDecember 2013139Seat LoadForce exerted on the valve seat, typicallyexpressed in pounds force per lineal inch of p

Instruction ManualD103409X012InstallationDecember 201314For general mounting guidelines, refer to the DVC6200 Series quick start guide (D103556X012),

Instruction ManualD103409X012GlossaryDecember 2013140Travel Alert High High PointValue of the travel, in percent of ranged travel,which, when exceeded

Instruction ManualD103409X012GlossaryDecember 2013141TuningThe adjustment of control terms or parametervalues to produce a desired control effect.Tuni

Instruction ManualD103409X012GlossaryDecember 2013142

Instruction ManualD103409X012IndexDecember 2013143IndexAActuator Compatibility, 7Actuator Style, 71Alert Conditions, 87Alert Record, 89Electronics, 87

Instruction ManualD103409X012IndexDecember 2013144Descriptor, 69Detailed Setup, 47Device Diagnostics, 87Device Record, 90Digital Calibration Adjust, 7

Instruction ManualD103409X012IndexDecember 2013145Integral EnablePressure, 56Travel, 53Integral GainPressure, 56Travel, 53Integral Setting, 55Integrat

Instruction ManualD103409X012IndexDecember 2013146Performance Tuner, 44PESO CCOE, hazardous area approvals, 7Pipe Plugs, maintenance, 105Pneumatic Con

Instruction ManualD103409X012IndexDecember 2013147Travel, 63Alert Conditions, 89AlertsTravel Limit Alerts, 63Travel Limit Hi/Lo Alerts, 64Travel Accum

Instruction ManualD103409X012DVC6200 Digital Valve ControllerDecember 2013148Emerson Process Management Marshalltown, Iowa 50158 USASorocaba, 18087 Br

Instruction ManualD103409X012InstallationDecember 201315Figure 2‐4. FIELDVUE DVC6205 Base Unit with Mounting Bracket (Rear View)10C1796‐A57(2.25)72(2.

Instruction ManualD103409X012InstallationDecember 201316Figure 2‐6. FIELDVUE DVC6205 Base Unit Pipestand Mounting4‐INCH 1/4‐20HEX HEAD SCREWSTANDOFFMO

Instruction ManualD103409X012InstallationDecember 201317CAUTIONThe magnet assembly material has been specifically chosen to provide a long‐term stable

Instruction ManualD103409X012InstallationDecember 201318There are a variety of mounting brackets and kits that are used to mount the DVC6215 to differ

Instruction ManualD103409X012InstallationDecember 201319CAUTIONDo not install a magnet assembly that is shorter than the physical travel of the actuat

Instruction ManualD103409X012DVC6200 Digital Valve ControllerDecember 20132Contents (continued)Alerts 60...Electroni

Instruction ManualD103409X012InstallationDecember 2013207. Mount the feedback unit to the mounting bracket, using the mounting bolts.8. Check for cl

Instruction ManualD103409X012InstallationDecember 2013212. Verify that the appropriate cam is installed on the actuator as described in the instructi

Instruction ManualD103409X012InstallationDecember 201322Sliding‐Stem Linear Actuators over 210 mm (8.25 Inches) TravelRefer to the following guideline

Instruction ManualD103409X012InstallationDecember 201323Figure 2‐15. Air‐to‐Open Fisher GX Magnet AssemblyAlignmentW9218ALIGNMENT TEMPLATEINDEX MARKRE

Instruction ManualD103409X012InstallationDecember 201324Figure 2‐17. Modifications for Fisher GX Actuator; Air‐to‐Open Construction OnlyX0128INSTALL O

Instruction ManualD103409X012InstallationDecember 201325Quarter‐Turn Rotary ActuatorsThe DVC6215 feedback unit can be mounted to any quarter‐turn rota

Instruction ManualD103409X012InstallationDecember 201326Mounting Fisher 67CFR Filter RegulatorA 67CFR filter regulator, when used with a DVC6200 digit

Instruction ManualD103409X012InstallationDecember 201327Figure 2‐21. Pressure ConnectionsWIRING TERMINAL BOXOUTPUT A CONNECTIONSUPPLYCONNECTIONOUTPUT

Instruction ManualD103409X012InstallationDecember 201328D Ensure that the cover is correctly installed before putting this unit back into service. Fai

Instruction ManualD103409X012InstallationDecember 201329Double‐Acting ActuatorsDVC6200 digital valve controllers on double‐acting actuators always use

Instruction ManualD103409X012IntroductionDecember 20133Section 1 Introduction Scope of ManualThis instruction manual is a supplement to the DVC6200 Se

Instruction ManualD103409X012InstallationDecember 201330Vent WARNINGPersonal injury or property damage can occur from cover failure due to overpressu

Instruction ManualD103409X012InstallationDecember 201331Personal injury or property damage caused by fire or explosion may occur if this connection is

Instruction ManualD103409X012InstallationDecember 201332 WARNINGPersonal injury or property damage, caused by fire or explosion, can result from the

Instruction ManualD103409X012InstallationDecember 201333Figure 2‐25. Terminal Details for Connecting the Base Unit and Feedback Unit for Remote‐Mounte

Instruction ManualD103409X012InstallationDecember 201334CAUTIONFailure to secure the cable wires in the support clips in step 9 can result in broken w

Instruction ManualD103409X012InstallationDecember 201335Figure 2‐27. HART Filter ApplicationDIGITAL VALVECONTROLLER4‐20 mA + HARTVALVETx TxI/O I/OHART

Instruction ManualD103409X012InstallationDecember 201336Figure 2‐28. Determining Voltage Available at the InstrumentThe voltage available at the instr

Instruction ManualD103409X012InstallationDecember 201337Compliance Voltage If the compliance voltage of the control system is not known, perform the f

Instruction ManualD103409X012InstallationDecember 201338Length(ft) = [160,000 - 50,000pF]  [50pF/ft]Length = 2200 ft.The HART communication cable len

Instruction ManualD103409X012InstallationDecember 201339Commissioning the Digital Valve Controller for use with the HARTTri‐Loop Signal ConverterTo pr

Instruction ManualD103409X012IntroductionDecember 20134DescriptionDVC6200 digital valve controllers (figures 1‐1 and 1‐2) are communicating, microproc

Instruction ManualD103409X012InstallationDecember 201340

Instruction ManualD103409X012Basic SetupDecember 201341Section 3 Basic Setup33Instrument ModeField Communicator Hot Key > Instrument Mo

Instruction ManualD103409X012Basic SetupDecember 201342Basic SetupField Communicator Configure > Guided Setup (1‐1) WARNINGChanges to the instrume

Instruction ManualD103409X012Basic SetupDecember 201343Table 3‐1. Factory Default SettingsSetup Parameter Default SettingAnalog Input UnitsAnalog In R

Instruction ManualD103409X012Basic SetupDecember 201344If a double‐acting relay is used, you will be prompted to run the relay adjustment when auto ca

Instruction ManualD103409X012Basic SetupDecember 201345Stabilizing/Optimizing Valve ResponseField Communicator Hot Key > Stabilize/Opti

Instruction ManualD103409X012Basic SetupDecember 201346

Instruction ManualD103409X012Detailed SetupDecember 201347Section 4 Detailed SetupDetailed Setup44Field Communicator Configure > Detailed Setup (1‐

Instruction ManualD103409X012Detailed SetupDecember 201348Table 4‐1. Default Detailed Setup Parameters (continued)Setup Parameter Default Setting(1)Tr

Instruction ManualD103409X012Detailed SetupDecember 201349Mode and ProtectionModeInstrument ModeField Communicator Hot Key > Instrument

Instruction ManualD103409X012IntroductionDecember 20135Table 1‐1. Instrument Level CapabilitiesCAPABILITYDIAGNOSTIC LEVELAC HC AD PD ODVAuto Calibrati

Instruction ManualD103409X012Detailed SetupDecember 201350the instrument is in burst mode. Between each burst mode transmission sent by the instrument

Instruction ManualD103409X012Detailed SetupDecember 201351Two levels of protection are available:D Config & Calib—Both setup and calibration are p

Instruction ManualD103409X012Detailed SetupDecember 201352Table 4‐2. Conditions for Modifying FIELDVUE DVC6200 Digital Valve Controller Parameters (co

Instruction ManualD103409X012Detailed SetupDecember 201353Table 4‐3. Gain Values for Preselected Travel Tuning SetsTuning Set Proportional Gain Veloci

Instruction ManualD103409X012Detailed SetupDecember 201354Table 4‐4. Actuator Information for Initial SetupActuatorManufacturerActuator Model Actuator

Instruction ManualD103409X012Detailed SetupDecember 201355D Performance TunerNoteThe Performance Tuner is available for instrument level AD, PD, and O

Instruction ManualD103409X012Detailed SetupDecember 201356In addition, you can specify Expert tuning and individually set the pressure proportional ga

Instruction ManualD103409X012Detailed SetupDecember 201357pressure, depending upon the zero power condition. A Travel Cutoff Low of 0.5% is recommende

Instruction ManualD103409X012Detailed SetupDecember 201358D Press Set Point—Used in conjunction with End Point Pressure Control, Pressure Set Point al

Instruction ManualD103409X012Detailed SetupDecember 201359Figure 4‐1. Travel Target Versus Ranged Set Point, for Various Input Characteristics (Zero P

Instruction ManualD103409X012IntroductionDecember 20136Table 1‐2. SpecificationsAvailable MountingDVC6200 digital valve controller or DVC6215feedback

Instruction ManualD103409X012Detailed SetupDecember 201360D Set Point Filter Time (Lag Time)—The Set Point Filter Time (Lag Time) slows the response o

Instruction ManualD103409X012Detailed SetupDecember 201361Zero Power Condition as per figure 4‐6. It will remain latched in that condition until power

Instruction ManualD103409X012Detailed SetupDecember 201362Sensor AlertsField Communicator Configure > Detailed Setup > Alert Setup > Sensor A

Instruction ManualD103409X012Detailed SetupDecember 201363Travel AlertsField Communicator Configure > Detailed Setup > Alert Setup > Travel A

Instruction ManualD103409X012Detailed SetupDecember 201364D Travel Alert Hi Hi Point—The value of the travel, in percent (%) of ranged travel, which,

Instruction ManualD103409X012Detailed SetupDecember 201365D Travel Limit Lo—Defines the low limit for the travel in percent (%) of ranged travel. It i

Instruction ManualD103409X012Detailed SetupDecember 201366Travel AccumulatorD Travel Accumulator Alert Enable—Yes or No. Activates checking of the dif

Instruction ManualD103409X012Detailed SetupDecember 201367Alert Record Field CommunicatorHC, AD and PDConfigure > Detailed Setup > Alert Setup &

Instruction ManualD103409X012Detailed SetupDecember 201368StatusField Communicator Configure > Detailed Setup > Status (1‐2‐4)Follow the prompts

Instruction ManualD103409X012Detailed SetupDecember 201369InstrumentField Communicator Configure > Detailed Setup > Instrument (1‐2‐5)Follow the

Instruction ManualD103409X012IntroductionDecember 20137Table 1‐2. Specifications (continued)Vibration Testing MethodTested per ANSI/ISA-S75.13.01 Sect

Instruction ManualD103409X012Detailed SetupDecember 201370Figure 4‐5. Calibrated Travel to Analog Input RelationshipTRAVELRANGEHIGHTRAVELRANGELOWTHE S

Instruction ManualD103409X012Detailed SetupDecember 201371Auxiliary Terminal Action —Disabled, Alert on Open Contact, Alert on Close Contact, or Auto

Instruction ManualD103409X012Detailed SetupDecember 201372D For instruments with Relay B: If decreasing air pressure at output B causes the magnet ass

Instruction ManualD103409X012Detailed SetupDecember 201373SIS/Partial Stroke (Instrument Level ODV)Field Communicator Configure / Setup > Detailed

Instruction ManualD103409X012Detailed SetupDecember 201374To set the partial stroke pressure limit manually for single acting actuators select min pre

Instruction ManualD103409X012Detailed SetupDecember 201375Table 4‐10. Estimates for Partial Stroke Pressure LimitsActuator Style Relay Type Zero Power

Instruction ManualD103409X012Detailed SetupDecember 201376

Instruction ManualD103409X012CalibrationDecember 201377Section 5 Calibration 55Calibration Overview When a DVC6200 digital valve controller is ordered

Instruction ManualD103409X012CalibrationDecember 201378Travel CalibrationField Communicator Configure > Calibrate > Travel Calibration (1‐3‐1)If

Instruction ManualD103409X012CalibrationDecember 201379Manual Travel CalibrationTwo procedures are available to manually calibrate travel:D Analog Adj

Instruction ManualD103409X012IntroductionDecember 20138Table 1‐2. Specifications (continued)Declaration of SEPFisher Controls International LLC declar

Instruction ManualD103409X012CalibrationDecember 2013802. From the adjustment menu, select the direction and size of change required to set the trave

Instruction ManualD103409X012CalibrationDecember 201381Output Pressure SensorTo calibrate the output pressure sensor, connect an external reference ga

Instruction ManualD103409X012CalibrationDecember 2013821. Select a) Zero Only, or b) Zero and Span (gauge required).a. If Zero Only calibration is s

Instruction ManualD103409X012CalibrationDecember 2013835. Set the current source to the target value shown on the display. The target value is the In

Instruction ManualD103409X012CalibrationDecember 201384Figure 5‐1. Relay A Adjustment (Shroud Removed for Clarity)ADJUSTMENT DISCFOR SINGLE‐ACTING DIR

Instruction ManualD103409X012CalibrationDecember 201385Single‐Acting Relays WARNINGFor Instrument Level ODV only:If the unused port is monitoring pre

Instruction ManualD103409X012CalibrationDecember 201386

Instruction ManualD103409X012Viewing Device Variables and DiagnosticsDecember 201387Section 6 Viewing Device Variables and Diagnostics66Service Tools

Instruction ManualD103409X012Viewing Device Variables and DiagnosticsDecember 201388Non‐Critical NVM Alert—This alert is indicated if the checksum fo

Instruction ManualD103409X012Viewing Device Variables and DiagnosticsDecember 201389Aux Terminal AlertAux Terminal Alert—This alert is set when the a

Instruction ManualD103409X012IntroductionDecember 20139D HART Field Device Specification - Supplement to Fisher FIELDVUE DVC6000 and DVC6200 HW1 Digit

Instruction ManualD103409X012Viewing Device Variables and DiagnosticsDecember 201390Viewing Instrument StatusField Communicator Service Tools > Sta

Instruction ManualD103409X012Viewing Device Variables and DiagnosticsDecember 201391D Ramp to Target—ramps the travel to the specified target at the r

Instruction ManualD103409X012Viewing Device Variables and DiagnosticsDecember 201392Auxiliary Terminal Wiring Length GuidelinesThe Auxiliary Input Ter

Instruction ManualD103409X012Viewing Device Variables and DiagnosticsDecember 201393Overview Field Communicator Overview (3)The following menus are av

Instruction ManualD103409X012Viewing Device Variables and DiagnosticsDecember 201394D Temperature—The internal temperature of the instrument is displa

Instruction ManualD103409X012Viewing Device Variables and DiagnosticsDecember 201395D Hardware Revision—The revision number of the electrical circuitr

Instruction ManualD103409X012Viewing Device Variables and DiagnosticsDecember 201396

Instruction ManualD103409X012Maintenance and TroubleshootingDecember 201397Section 7 Maintenance and Troubleshooting77The DVC6200 digital valve contro

Instruction ManualD103409X012Maintenance and TroubleshootingDecember 201398from fire or explosion if natural gas is used as the supply medium and appr

Instruction ManualD103409X012Maintenance and TroubleshootingDecember 201399Component ReplacementWhen replacing any of the components of the DVC6200, t