Emerson 92C Instruction Manual

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Type 92C
D100255X012
Instruction Manual
Form 5135
December 2012
www.fisherregulators.com
Type 92C Steam Regulator
!
WARNING
Fisher
®
regulators must be installed,
operated, and maintained in accordance
with federal, state, and local codes, rules
and regulations, and Emerson Process
Management Regulator Technologies,
Inc. instructions.
Installation, operation, and maintenance
procedures performed by unquali ed
personnel may result in improper
adjustment and unsafe operation. Either
condition may result in equipment damage
or personal injury. Use quali ed personnel
when installing, operating, and maintaining
the Type 92C regulator.
Introduction
Scope of the Manual
This instruction manual provides installation,
maintenance, and parts ordering information for the
Type 92C steam self-powered control valve and the
Type 6392 pilot. Both the pilot-operated and the
pressure-loaded constructions are covered. The
Type 92C is also available with a Type 6492HM or
6492HTM safety override pilot. The pressure-loading
device and accessories used with this valve are
covered in other manuals.
Description
The Type 92C steam regulator is a gray cast iron,
steel, or stainless steel pressure-reducing regulator
for steam or hot air service. This regulator is available
with a Type 6392 pilot for use as a pilot-operated
regulator (Figure 1) or without a pilot for use as
a pressure-loaded regulator. The pilot-operated
version uses inlet pressure as the operating medium;
no separate air supply is required. The pressure-
loaded version is used where remote adjustment of
the regulator pressure setting is required; a 67 or
1301 Series regulator or 670 Series panel-mounted
regulator may be used as the loading regulator.
A Type 6492HM (or 6492HTM) safety override pilot is
also available for the Type 92C. The Type 6392 pilot is
used in a series installation with the Type 6492HM (or
6492HTM) safety override pilot installed on the upstream
valve. The Type 6492HM (or 6492HTM) safety override
pilot senses pressure downstream of the second valve,
and prevents pressure from rising above safe operating
pressure in the event the downstream valve fails. This
system is approved by ASME B31.1-1989, 122.14.2.A,
and can replace an ASME safety valve when vent
piping is not practical and upstream pressure does not
exceed 400 psig / 27.6 bar. Local codes and standards
may require approval by an appropriate authority prior
to installation.
!
WARNING
The Type 92C safety override system
does not provide positive shutoff in
dead end service. It is intended for
large distribution systems where steam
leakage will condense before steam
pressure builds up. Downstream piping
and components must be rated for
maximum upstream steam pressure for
dead end service. Failure to do so could
cause personal injury or death.
Figure 1. Type 92C Pilot-Operated Regulator
W3111_2
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Summary of Contents

Page 1 - Type 92C Steam Regulator

Type 92CD100255X012Instruction ManualForm 5135December 2012www.fisherregulators.comType 92C Steam Regulator!WARNINGFisher® regulators must be installe

Page 2

Type 92C10!WARNINGAvoid personal injury or property damage from sudden release of pressure or uncontrolled steam or other process uid. Before starti

Page 3

Type 92C1116A1520-BFigure 9. Type 6392 Pilot AssemblyAPPLY LUBRICANT/SEALANT:L = ANTI-SEIZE LUBRICANTS = ANTI-SEIZE COMPOUND36A1545-AA2521-1Figure 10

Page 4

Type 92C12 8. When maintenance is completed, refer to the Startup section to put the regulator back in operation and to adjust the pressure setting

Page 5

Type 92C13Figure 11. Type 6492HM or 6492HTM Safety Override Pilot AssemblyE0660Figure 12. Type 92C with Safety Override Pilot Assembly15131211101877

Page 6

Type 92C14 6. Apply sealant to the threads of the pipe plug (key 74). Thread the pipe plug into place and tighten using 5 to 15 foot-pounds / 6.8 t

Page 7

Type 92C15Type 6392 Pilot Mounting PartsKey Description Part Number 22 Loading Tubing Copper 16A1527X012 Stainless Steel 16A1527X022 23

Page 8

Type 92C©Emerson Process Management Regulator Technologies, Inc., 1979, 2012; All Rights ReservedThe Emerson logo is a trademark and service mark of E

Page 9

Type 92C2Body Sizes and End Connection StylesSIZEBODY MATERIALGray Cast Iron Steel or CF8M Stainless SteelNPS 1/2, 3/4, or 1 / DN 15, 20, or 25NPTNPT

Page 10 - Type 92C

Type 92C3TYPE 92C REGULATORPILOT LOADING LINEPILOT SUPPLYTYPE 6392 PILOTDOWNSTREAMCONTROL LINETOP VIEW OF REGULATOR ANDPILOT CONNECTIONSTYPE 6392 PILO

Page 11

Type 92C4Figure 3. Typical Pilot-Operated Type 92C Regulator Installations (continued)E0656E0657SIDE VIEWTYPE 6492HM SAFETY OVERRIDE PILOTTYPE 6392 P

Page 12

Type 92C5Principle of OperationPilot-Operated RegulatorRefer to Figure 5. Pilot supply pressure is piped from the inlet side of the main valve to the

Page 13

Type 92C6Installation!WARNINGPersonal injury, equipment damage, or leakage due to escaping steam or bursting of pressure-containing parts may result i

Page 14

Type 92C7PILOT REGULATING SPRING PILOT DIAPHRAGMDOWNSTREAM BLEED HOLEDOWNSTREAM CONTROL LINEPILOT SUPPLYPILOTVALVEPLUG PILOTVALVESPRINGMAIN VALVEDIAPH

Page 15

Type 92C8NoteSince a clogged vent may cause improper regulator functioning, install and maintain the Type 92C regulator so that the Type 6392 pilot sp

Page 16

Type 92C9915141391210814752963SS11298STEEL/STAINLESS STEEL CONSTRUCTIONGRAY CAST IRON CONSTRUCTION 4. Tighten the Type 6392 pilot of the upstream va

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