Emerson Series 610 User Manual

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Summary of Contents

Page 1 - Liebert Series 610

AC PowerFor Business-Critical Continuity™Liebert Series 610™ UPSInstallation Manual - 1000kVA, 60Hz, Three Phase Single-Module

Page 2 - BATTERY CABINET PRECAUTIONS

Inspections63.0 INSPECTIONS3.1 External Inspections1. While the UPS system is still on the truck, inspect the equipment and shipping container(s) for

Page 3 - TABLE OF CONTENTS

Equipment Location74.0 EQUIPMENT LOCATION1. Handle cabinet(s) in accordance with the safety precautions in this manual, especially in these sections:•

Page 4

Battery Installation85.0 BATTERY INSTALLATION5.1 Battery Safety PrecautionsServicing of batteries should be performed or supervised by personnel knowl

Page 5 - SAVE THESE INSTRUCTIONS

Battery Installation95.2 Battery Safety Precautions in French Per CSA RequirementsInstructions Importantes Concernant La SécuritéConserver Ces Instruc

Page 6

Battery Installation105.3 Battery CabinetsOptional battery cabinets are available from Liebert and other qualified vendors. Consult your sub-mittal pa

Page 7 - NSTALLATION CONSIDERATIONS

Battery Installation115.4 Open-Rack BatteriesWhen batteries other than Liebert battery cabinets are used, a remote battery disconnect switch with over

Page 8 - Installation Considerations

Configuring Your Neutral and Ground Connections126.0 CONFIGURING YOUR NEUTRAL AND GROUND CONNECTIONSImproper grounding is the largest single cause of

Page 9 - 2.0 UNLOADING AND HANDLING

Configuring Your Neutral and Ground Connections136.1 Preferred Grounding Configuration, Wye-Connected ServiceOne of the most common configurations of

Page 10 - 3.0 INSPECTIONS

Configuring Your Neutral and Ground Connections146.2 Alternate Grounding Configuration, Wye-Connected ServiceThis configuration must NOT be used when

Page 11 - 4.0 EQUIPMENT LOCATION

Configuring Your Neutral and Ground Connections156.3 Preferred Grounding Configuration With Isolated BypassAnother configuration in this power range i

Page 12 - 5.0 BATTERY INSTALLATION

BATTERY CABINET PRECAUTIONSThe following warning applies to all battery cabinets supplied with UPS systems. Additional warnings and cautions

Page 13 - ATTENTION

Configuring Your Neutral and Ground Connections166.4 Alternate Grounding Configuration, Non-IsolatedA few applications in this power range have 208 VA

Page 14 - 5.3 Battery Cabinets

Configuring Your Neutral and Ground Connections176.5 Grounding Configuration, Corner-Grounded Delta or Impedance-Grounded WyeAs previously mentioned,

Page 15 - 5.4 Open-Rack Batteries

Configuring Your Neutral and Ground Connections186.6 Preferred Grounding Configuration, Battery SystemsOpen-rack battery systems, depending on local c

Page 16

Wiring Considerations197.0 WIRING CONSIDERATIONSRefer to Appendix A and drawings in 10.0 - Installation Drawings. Determine AC currents for your syste

Page 17 - GROUNDING

Wiring Considerations207.1 Power Wiring1. Power wiring—rectifier input, bypass input, UPS output and battery cables—must be run in individual, separat

Page 18

Wiring Considerations21Figure 8 Power single-line diagrams** These configurations are for illustrative purposes only. They represent only a sample of

Page 19

Wiring Considerations22Table 1 Abbreviations for circuit breakersBFB Bypass Feeder BreakerBIB Bypass Input BreakerMBB Maintenance Bypass BreakerMBD Mo

Page 20

Wiring Considerations237.2 Control WiringControl wiring must be flexible stranded, tinned copper and run in individual separate steel conduits. Contro

Page 21 - PER NEC 250-24

Wiring Connections248.0 WIRING CONNECTIONS !WARNINGVerify that all incoming high and low voltage power circuits are de-energized and locked out before

Page 22

Wiring Connections258.1 Specific ConnectionsRefer to the drawings in this manual and any other drawings provided by Liebert for this installation.Make

Page 23 - 7.0 WIRING CONSIDERATIONS

iTABLE OF CONTENTSBATTERY CABINET PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INSIDE FRONT COVERCONTACTING LIEBERT F

Page 24 - CAUTION

Wiring Inspection269.0 WIRING INSPECTION1. Verify all power connections are tightened per the torque specifications in Table 3.2. Verify all control w

Page 25

Wiring Inspection27Table 4 Field-supplied lugsOne-Hole LugsT & B1 Lug Style Wire Size Bolt Size (in.) Tongue Width (in.) T & B1 P/N Liebert P/

Page 26 - Rectifier/

Wiring Inspection28Table 5 Table 310-16, National Electrical Code (Reprint)Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, 60° to 90°

Page 27 - 7.3 Battery Wiring

Installation Drawings2910.0 INSTALLATION DRAWINGSFigure 9 Outline drawing, 1000kVA, front-access Single-Module UPS, 480V and 600V88-791685-14Rev. 03

Page 28 - 8.0 WIRING CONNECTIONS

Installation Drawings30Figure 10 Bussing details, 1000kVA, front-access Single-Module UPS, 480V and 600V88-791685-34Rev. 03

Page 29 - 8.1 Specific Connections

Installation Drawings31Figure 11 Base mounting details, 1000kVA, Single- and Multi-Module rectifier and inverter sections88-791613-08Rev. 03

Page 30 - 9.0 WIRING INSPECTION

Installation Drawings32Figure 12 Base mounting details, 1000kVA, Single- and Multi-Module control section88-791613-09Rev. 04

Page 31 - Table 4 Field-supplied lugs

Installation Drawings33Figure 13 Shipping split detail, 1000kVA, Single- and Multi-Module UPS88-791612-09Rev. 04

Page 32

Installation Drawings34Figure 14 Control connection location diagram, Single-Module system, 1000kVA96-791619-76Rev. 03

Page 33 - 10.0 INSTALLATION DRAWINGS

Installation Drawings35Figure 15 Wiring diagrams, Single-Module System, interconnect diagram96-791619-01ARev. 02

Page 34 - 88-791685-34

iiFIGURESFigure 1 Preferred grounding configuration, wye-connected service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Figure 2 Alt

Page 35 - 88-791613-08

Installation Drawings36Figure 16 Control wire list, Single-Module System, external interconnection, Part 196-791619-05ARev. 02

Page 36 - 88-791613-09

Installation Drawings37Figure 17 Control wire list, Single-Module System, external interconnection, Part 296-791619-06Rev. 03

Page 37 - 88-791612-09

Installation Drawings38Figure 18 Control wire list, Single-Module System, external interconnection, optional internal modem96-791619-14Rev. 03

Page 38 - 96-791619-76

Installation Drawings39Figure 19 Control wire list, Single- and Multi-Module System, external interconnection, optional battery temperature sensor96-7

Page 39 - 96-791619-01A

Installation Drawings40Figure 20 Control wire list, Single-Module System, external interconnection, optional customer alarm interface96-791619-11Rev.

Page 40 - 96-791619-05A

Installation Drawings41Figure 21 Outline drawing, single-breaker module battery disconnect, 1400AT/1600AT/2000AT/2500AT, 600VDC circuit breaker88-7976

Page 41 - 96-791619-06

Installation Drawings42Figure 22 Outline drawing, remote status panel, surface mount88-791617-01Rev. 05

Page 42 - 96-791619-14

Site Planning Data, 1000kVA, Single-Module Systems43APPENDIX A-SITE PLANNING DATA, 1000KVA, SINGLE-MODULE SYSTEMSNotes for Tables 6 and 7 1. Nominal r

Page 43 - 96-791619-58

Site Planning Data, 1000kVA, Single-Module Systems44 Table 6 Site planning data—600V inputUPSRatingAC OutputVoltage OptionsBypass ACInput CurrentRecti

Page 44 - 96-791619-11

Site Planning Data, 1000kVA, Single-Module Systems45NOTES

Page 45 - 600VDC circuit breaker

1IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONSThis manual contains important instructions that should be followed during installation of your S

Page 46 - 88-791617-01

Site Planning Data, 1000kVA, Single-Module Systems46

Page 48

EmersonNetworkPower.comEnsuring The High Availability0f Mission-Critical Data And Applications.Emerson Network Power, the global leader in enabling bu

Page 49

2!CAUTIONThis unit complies with the limits for a Class A digital device, pursuant to Part 15 Subpart J of the FCC rules and EN550022. These limits pr

Page 50

Installation Considerations31.0 INSTALLATION CONSIDERATIONSInstall your Series 610 UPS in accordance with the submittal drawing package and the follow

Page 51

Installation Considerations410. A breaker coordination study should be performed to ensure proper handling of fault currents.NOTEThe instantaneous tri

Page 52 - SL-25155_REV02_04-07

Unloading and Handling52.0 UNLOADING AND HANDLINGUPS modules are shipped in split cabinets to allow ease of handling. Because the weight distribution

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