Emerson OCX 8800 Instruction Manual

http://www.raihome.comInstruction ManualIM-106-880, Rev 2.0September 2009OCX 8800Oxygen/Combustibles Transmitter

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800ii

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88006-12

Instruction Manual IM-106-880, Rev 2.0October 2009OCX 8800http://www..raihome.comSection 7 Foundation FieldbusFoundation Fieldbus Technology . . . .

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-2NOTE: The following descriptions and definitions are not intended as a training guide for

Instruction Manual IM-106-880, Rev 2.0October 20097-3OCX 8800Once the inputs are snapped, the algorithm operates on them, generating outputs as itprog

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-4such as operator consoles and computers, do not have to be programmed specifically for eac

Instruction Manual IM-106-880, Rev 2.0October 20097-5OCX 8800Figure 7-2. Single Link Fieldbus NetworkLink Active Scheduler (LAS)All links have one and

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-6OCX FUNCTION BLOCKSImplemented Function BlocksShows the OCX Implemented Function Blocks.Ta

Instruction Manual IM-106-880, Rev 2.0October 20097-7OCX 8800Mapping of PWA Description of the PlantWeb Alerts that are supported by the OCX 8800 Fiel

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-8Sensor Heater MalfunctionTransducer Block1) O2 Heater Failure2) Comb Heater Failure3) SB H

Instruction Manual IM-106-880, Rev 2.0October 20097-9OCX 8800NV Memory FailureTransducer Block:EEPROM CorruptResource Block:1) Manufacturing2) Block I

Instruction Manual IM-106-880, Rev 2.0September 2009OCX 8800http://www..raihome.comSection i IntroductionPreface . . . . . . . . . . . . . . . . . . .

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-10PWA Simulate Setting PWA_SIMULATE to ON allow simulating the PWA parameters, FAILED_ACTIV

Instruction Manual IM-106-880, Rev 2.0October 20097-11OCX 88001. Run "Transmitter Options" method.2. In the "Transmitter Options"

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-12Configure Simulation with the Model 375 Field CommunicatorUse the following procedure to

Instruction Manual IM-106-880, Rev 2.0October 20097-13OCX 8800Input FailureSet whenever there is a communication error between the Fieldbus card and t

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-14COMB _SENSOR_CAL_WHOSee FF-903 section 3.3.COMB_AUTOCAL_INTERVAL0-9999 Hours The time bet

Instruction Manual IM-106-880, Rev 2.0October 20097-15OCX 8800COZERO_PURGE_TIME 60-180 Seconds The duration of the Combustibles sensor zero purge.COZE

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-16O2_SETPOINT °C O2 heater temperature set point.O2_SLOPE 34.5-57.5 mV/Decade The O2 calibr

Instruction Manual IM-106-880, Rev 2.0October 20097-17OCX 8800Transducer Block EnumerationsCalibration StatesDuring a running calibration procedure, t

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-18Blowback StatesTable 7-6. Blowback State EnumerationsAlarm EventsTable 7-7. Alarm Event

Instruction Manual IM-106-880, Rev 2.0October 20097-19OCX 8800Sensor Housing TypeTable 7-9. Sensor Housing Enumerations Cal ResultsTable 7-10. Cal R

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800ivSYMBOLSNOTE TO USERSThe number in the lower right corner of each illustration in this pub

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-20COe Zero StatesTable 7-13. COe Zero State Enumerations COe Out TracksTable 7-14. COe Ou

Instruction Manual IM-106-880, Rev 2.0October 20097-21OCX 8800Transducer Block Channel Assignments for AI BlocksThe following table lists the OCX tran

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-22Transducer Block Channel StatusThe status of channel 1 to 4 are affected by the state of

Instruction Manual IM-106-880, Rev 2.0October 20097-23OCX 8800ANALOG INPUT (AI) FUNCTION BLOCKIntroduction The OCX 8800 has four transducer block Inpu

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-24Table 7-19. Definitions of Analog Input Function Block System ParametersParameterIndex N

Instruction Manual IM-106-880, Rev 2.0October 20097-25OCX 8800Simulation To support testing, you can either change the mode of the block to manual and

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-26Figure 7-6. Analog Input Function Block SchematicFigure 7-7. Analog Input Function Block

Instruction Manual IM-106-880, Rev 2.0October 20097-27OCX 8800You can choose from direct, indirect, or indirect square root signal conversion with the

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-28Table 7-20. BLOCK_ERR ConditionsModes The AI Function Block supports three modes of oper

Instruction Manual IM-106-880, Rev 2.0October 20097-29OCX 8800Alarms are grouped into five levels of priority:Status Handling Normally, the status of

Instruction Manual IM-106-880, Rev 2.0September 2009OCX 8800http://www..raihome.comSection 1 Description and SpecificationsComponent Checklist . . .

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-30Advanced Features The AI function block provided with Fisher-Rosemount fieldbus devices p

Instruction Manual IM-106-880, Rev 2.0October 20097-31OCX 8800Figure 7-8. Analog Input Function Block Configuration for a Typical Temperature Transmit

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-32Figure 7-10. Function Block Diagram for a Pressure Transmitter used in Level MeasurementS

Instruction Manual IM-106-880, Rev 2.0October 20097-33OCX 8800Differential Pressure Transmitter to Measure FlowSituationThe liquid flow in a line is t

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-34Troubleshooting Refer to Table 7-25 to troubleshoot any problems that you encounter.Table

Instruction Manual IM-106-880, Rev 2.0October 20097-35OCX 8800PROPORTIONAL/INTEGRAL/DERIVATIVE (PID) FUNCTION BLOCKThe PID function block combines all

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-36Table 7-26. PID Function Block System ParametersParameterIndex NumberUnits DescriptionAC

Instruction Manual IM-106-880, Rev 2.0October 20097-37OCX 8800FF_GAIN 42 None The feedforward gain value. FF_VAL is multiplied by FF_GAIN before it i

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-38ROUT_OUT 36 EU of OUT_SCALE Block output that is provided to a supervisory host for a ba

Instruction Manual IM-106-880, Rev 2.0October 20097-39OCX 8800Figure 7-13. PID Function Block SchematicSetpoint Selection and LimitingThe setpoint of

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88001-2Figure 1-1. Typical System Package1. Instruction Manual2. Field Communicator Package (op

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-40Figure 7-14. PID Function Block Setpoint SelectionFiltering The filtering feature changes

Instruction Manual IM-106-880, Rev 2.0October 20097-41OCX 8800You can select the value that a master controller uses for tracking by configuring the U

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-42Table 7-27. BLOCK _ERR ConditionsModes The PID function block supports the following mod

Instruction Manual IM-106-880, Rev 2.0October 20097-43OCX 8800Alarm Detection A block alarm will be generated whenever the BLOCK_ERR has an error bit

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-44Application Information The PID function block is a powerful, flexible control algorithm

Instruction Manual IM-106-880, Rev 2.0October 20097-45OCX 8800• Local Override is a non-target mode that instructs the block to revert to Local Overri

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-46Figure 7-16. PID Function Block Diagram for Steam Heater Control ExampleFeedforward Contr

Instruction Manual IM-106-880, Rev 2.0October 20097-47OCX 8800Figure 7-18. PID Function Block Diagram for Feedfoward ControlCascade Control with Maste

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-48SolutionIf the flow is controlled, steam pressure variations will be compensated before t

Instruction Manual IM-106-880, Rev 2.0October 20097-49OCX 8800If the instrument connected to the AI block fails, you can place the AI block in Manual

Instruction Manual IM-106-880, Rev 2.0September 20091-3OCX 8800SYSTEM OVERVIEW ScopeThis Instruction Manual supplies details needed to install, startu

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-50Troubleshooting Refer to Table 7-28 to troubleshoot any problems that you encounter.Table

Instruction Manual IM-106-880, Rev 2.0October 20097-51OCX 8800ARITHMETIC (ARTHM) FUNCTION BLOCKFigure 7-22. Arithmetic (ARTHM) Function BlockThe Arith

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-52Table 7-29. Arithmetic (ARTHM) BlockIndex NumberParameter Units Description4 ALERT_KEY

Instruction Manual IM-106-880, Rev 2.0October 20097-53OCX 8800Figure 7-23. Arithmetric Function Block DiagramBlock Errors Table 7-30 lists the conditi

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-54Modes The ARTHM block supports the following modes:• Manual (Man) – The block output (OUT

Instruction Manual IM-106-880, Rev 2.0October 20097-55OCX 8800Compensation Input CalculationsFor each of the inputs IN_1, IN_3, IN_4 there is a gain a

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-56This allows a ratio to be set up that increases the level indication at block output for

Instruction Manual IM-106-880, Rev 2.0October 20097-57OCX 8800Troubleshooting Refer to Table 7-32 to troubleshoot any problems that you encounter.Tabl

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-58Table 7-33. Input Selector Function Block System ParametersParameterIndex NumberUnits De

Instruction Manual IM-106-880, Rev 2.0October 20097-59OCX 8800Figure 7-27. Input Selector Function Block SchematicBlock Errors Table 7-34 lists the co

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88001-4The OCX 8800 measures net oxygen concentration in the presence of all the products of co

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-60Alarms are grouped into five levels of priority, Table 7-35.Table 7-35. Alarm Priorities

Instruction Manual IM-106-880, Rev 2.0October 20097-61OCX 8800Application Information The ISEL function block can be used to select the maximum temper

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-62TroubleshootingTable 7-37. Troubleshooting ISEL BlockOPERATION WITH EMERSON PROCESS MANA

Instruction Manual IM-106-880, Rev 2.0October 20097-63OCX 8800• From the list, select “Add Device Definition”... This should give you a “Browse for fo

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88007-64

Instruction Manual IM-106-880, Rev 2.0October 2009OCX 8800http://www..raihome.comSection 8 TroubleshootingOverview . . . . . . . . . . . . . . . . .

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88008-2Total Power Loss In the event that the OCX 8800 will not power up at all, check the incomi

Instruction Manual IM-106-880, Rev 2.0October 20098-3OCX 8800FAULT ISOLATION Faults in the OCX 8800 Transmitter are indicated by messages displayed on

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88008-4SB Temp Hi (Sample block heater temperature high, > 190ºC)Probable Cause Recommended Co

Instruction Manual IM-106-880, Rev 2.0October 20098-5OCX 8800SB TC Open (Sample block heater thermocouple open)Probable Cause Recommended Corrective A

Instruction Manual IM-106-880, Rev 2.0September 20091-5OCX 8800The power supply can accept voltages of 100 to 240 VAC and 50 to 60 Hz. The electronics

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88008-6ADC Failure (Voltage to digital conversion could not complete)ADC Ref Error (Voltage to di

Instruction Manual IM-106-880, Rev 2.0October 20098-7OCX 8800Figure 8-2. Oxygen and Cell OutputCal Warning (Calibration warning)Cal Failed (Calibratio

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88008-8Board Temp Hi (Electronics temperature maximum exceeded, > 85ºC)Probable Cause Recommen

Instruction Manual IM-106-880, Rev 2.0October 20098-9OCX 8800Line Voltage High (AC power line voltage above maximum, > 278 VAC)Probable Cause Recom

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88008-10Figure 8-3. Electrical Connections Between Electronics and Sensor Housing37390014REDBLKWH

Instruction Manual IM-106-880, Rev 2.0October 20098-11OCX 8800ALARM RELAY EVENTS The OCX 8800 contains an alarm relay that can be configured to activa

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88008-12

Instruction Manual IM-106-880, Rev 2.0September 2009OCX 8800http://www..raihome.comSection 9 Maintenance and ServiceOverview . . . . . . . . . . . .

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88009-2OCX with Integral ElectronicsRemove OCX 88001. Turn off power to the system.2. Shut off

Instruction Manual IM-106-880, Rev 2.0September 20099-3OCX 8800Figure 9-2. Electronics Housing Terminal Blocks37390013TOP VIEW(1/2 SIZE)Ground StudEar

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88001-6System OperationFigure 1-2 shows the relationship between the components of the OCX 8800

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88009-4Install OCX 8800Observe the following cautions when installing the OCX 8800 in a hot pro

Instruction Manual IM-106-880, Rev 2.0September 20099-5OCX 8800OCX with Remote ElectronicsRemove Sensor Housing1. Turn off power to the system.2. Shut

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88009-64. Remove the cover from the sensor housing to expose the sensor housing terminal blocks

Instruction Manual IM-106-880, Rev 2.0September 20099-7OCX 8800Install Sensor Housing1. Insert and bolt the sensor housing in the stack and install in

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88009-8Figure 9-5. Electronics Housing Terminal Blocks37390013TOP VIEW(1/2 SIZE)Ground StudEart

Instruction Manual IM-106-880, Rev 2.0September 20099-9OCX 8800Figure 9-6. Remote Electronics Housing Cable Connections

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88009-10Install Remote Electronics Housing1. Mount remote electronics housing on wall or pipe w

Instruction Manual IM-106-880, Rev 2.0September 20099-11OCX 8800Figure 9-7. Removal of O2 Cell and Heater Strut AssemblyRemove O2 Cell and Heater Stru

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88009-12Remove Sample Block Heater Rods1. Disconnect sample block heater rod wires from termina

Instruction Manual IM-106-880, Rev 2.0September 20099-13OCX 8800Remove COe Sensor Assembly1. Disconnect COe heater, thermocouple, and sensor wires fro

Instruction Manual IM-106-880, Rev 2.0September 20091-7OCX 8800Handling the OCX 8800System ConsiderationsPrior to installing your OCX 8800, make sure

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88009-14Figure 9-10. Removal of COe Sensor Assembly3739004715678910111213141. Insulator2. Dilut

Instruction Manual IM-106-880, Rev 2.0September 20099-15OCX 88006. See Figure 9-11. Using straightedge on the sensor holder flat, as shown, matchmark

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88009-16Figure 9-12. Eductor Alignment MatchmarksRemove EductorThe O2 cell and heater strut ass

Instruction Manual IM-106-880, Rev 2.0September 20099-17OCX 8800Figure 9-13. Removal of Sample and Exhaust TubesRemove Sample and Exhaust Tubes1. Secu

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88009-18Figure 9-14. O2 Cell, Heater, and Thermocouple, Exploded ViewDisassemble O2 Cell and He

Instruction Manual IM-106-880, Rev 2.0September 20099-19OCX 8800Disassemble COe Sensor Assembly1. Carefully remove screws (1, Figure 9-15), lockwasher

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88009-203. If pre-heater (7) is to be removed, clamp flats of sensor holder (4) in vise jaws wi

Instruction Manual IM-106-880, Rev 2.0September 20099-21OCX 8800Figure 9-16. COe Sensor and Pre-Heater Alignment7. Install COe sensor (3), lockwashers

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88009-22Install EductorIf installed, the O2 cell and heater strut assembly (9, Figure 9-7) must

Instruction Manual IM-106-880, Rev 2.0September 20099-23OCX 88002. Install and tighten eductor (6) in eductor holder (14).3. Install and tighten elbow

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88001-8Figure 1-3. Communication Connections and AMS Application - OCX 8800 with Integral Elect

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88009-24Install COe Sensor AssemblyFigure 9-19. Band Heater Height 1. Apply pipe thread sealant

Instruction Manual IM-106-880, Rev 2.0September 20099-25OCX 88008. Install and fasten thermocouple (8, Figure 9-17).9. Position band heater as shown i

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88009-26Figure 9-22. Installation of O2 Cell and Heater Strut Assembly5612111091243781337390067

Instruction Manual IM-106-880, Rev 2.0September 20099-27OCX 8800Install Sample Block Heater Rods1. Before installing sample block heater rods (13, Fig

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88009-28Install O2 Cell and Heater Strut Assembly1. Rub a small amount of anti-seize compound o

Instruction Manual IM-106-880, Rev 2.0September 20099-29OCX 8800REPAIR ELECTRONICS HOUSINGUse the following procedures to remove damaged components fr

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88009-30Figure 9-24. Removal/Installation of Electronics Housing ComponentsRemove Electronics S

Instruction Manual IM-106-880, Rev 2.0September 20099-31OCX 8800Remove Solenoid Valves1. Disconnect solenoid leads from mating terminal connector.2. R

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88009-32Install Solenoid Valves1. Disassemble replacement solenoid valve (15 or 16, Figure 9-24

Instruction Manual IM-106-880, Rev 2.0September 20099-33OCX 8800Figure 9-26. Electronics Housing Cable Connections

Instruction Manual IM-106-880, Rev 2.0September 20091-9OCX 8800Figure 1-5. Typical System Installation - Integral ElectronicsFigure 1-6. Typical Syste

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88009-34Figure 9-27. Solenoid Power TerminalsInstall Cover1. If removed, install cover gasket (

Instruction Manual IM-106-880, Rev 2.0September 20099-35OCX 8800REPLACE TUBE FITTINGSThe OCX transmitter housings have special tube fittings that, if

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88009-36Figure 9-28. Removal of Tube FittingsInstall Tube Fittings 1. Verify that the replaceme

Instruction Manual IM-106-880, Rev 2.0October 2009OCX 8800http://www..raihome.comSection 10 Replacement PartsSensor Housing . . . . . . . . . . . .

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 880010-2SENSOR HOUSINGFigure 10-1. Sensor Housing Components (Sheet 1 of 2)3739007215912(Requires

Instruction Manual IM-106-880, Rev 2.0October 200910-3OCX 8800Index No. Part Number Description1 5R10190G02 O2 Cell and Heater Assembly, Standard Cell

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 880010-4Figure 10-2. Sensor Housing Components (Sheet 2 of 2)

Instruction Manual IM-106-880, Rev 2.0October 200910-5OCX 8800Index No. Part Number Description1 1A99089H02Cover Gasket (O-ring)2 5R10246H06 Blowback

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 880010-6ELECTRONICS HOUSINGFigure 10-3. Electronics Housing Components3739005468132547910

Instruction Manual IM-106-880, Rev 2.0October 200910-7OCX 8800Index No. Part Number Description1 1A97902H01 Hose2 1A97905H02 Solenoid Valve, 3-Way3 1A

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88001-10Figure 1-7. Optional Sample Tube Support

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 880010-8Figure 10-4. EMI Filter and Terminal Block12337390083BrownBlueGreenGreenGreenBrownBlueInd

Instruction Manual IM-106-880, Rev 2.0October 200910-9OCX 8800O2 CELL AND HEATER STRUT ASSEMBLYFigure 10-5. O2 Cell and Heater Strut Assembly373900552

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 880010-10

Instruction Manual IM-106-880, Rev 2.0September 2009OCX 8800http://www..raihome.comAppendix A Safety DataSafety Instructions . . . . . . . . . . . .

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800A-2SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THI

Instruction Manual IM-106-880, Rev 2.0September 2009A-3OCX 8800DŮLEŽITÉ Bezpečnostní pokyny pro zapojení a instalaci zařízeníNásledující bezpečnostní

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800A-4VIGTIGTSikkerhedsinstruktion for tilslutning og installering af dette udstyr.Følgende si

Instruction Manual IM-106-880, Rev 2.0September 2009A-5OCX 8800BELANGRIJKVeiligheidsvoorschriften voor de aansluiting en installatie van dit toestel.D

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800A-6BELANGRIJKVeiligheidsinstructies voor de bedrading en installatie van dit apparaat.Voor

Instruction Manual IM-106-880, Rev 2.0September 2009A-7OCX 8800WICHTIGSicherheitshinweise für den Anschluß und die Installation dieser Geräte.Die folg

Instruction Manual IM-106-880, Rev 2.0September 20091-11OCX 8800Figure 1-8. Optional InSitu FiltersFigure 1-9. Optional Panel Mounted Blowback and Cal

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800A-8ΣΗΜΑΝΤΙΚΟ Οδηγιεσ ασφαλειασ για την καλωδιωση και εγκατασταση τησ συσκευησΟι ακόλουθες ο

Instruction Manual IM-106-880, Rev 2.0September 2009A-9OCX 8800OLULINE TEAVE Juhtmestiku ja seadme paigaldamisega seotud ohutusjuhisedAlljärgnevad ohu

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800A-10TÄRKEÄÄTurvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloin

Instruction Manual IM-106-880, Rev 2.0September 2009A-11OCX 8800IMPORTANTConsignes de sécurité concernant le raccordement et l'installation de ce

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800A-12FONTOS Biztonsági előírások a készülék vezetékeléséhez és üzembeállításáhozA következő

Instruction Manual IM-106-880, Rev 2.0September 2009A-13OCX 8800IMPORTANTENorme di sicurezza per il cablaggio e l'installazione dello strumento.L

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800A-14SVARBU šio prietaiso laidų prijungimo ir instaliacijos saugos instrukcijosToliau išvard

Instruction Manual IM-106-880, Rev 2.0September 2009A-15OCX 8800SVARĪGI Drošības norādījumi šīs iekārtas pievienošanai un uzstādīšanaiTurpmākie drošīb

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800A-161. Konnessjonijiet adegwati ta' l-ert għandhom isiru għall-punti kollha ta'

Instruction Manual IM-106-880, Rev 2.0September 2009A-17OCX 8800VIKTIGSikkerhetsinstruks for tilkobling og installasjon av dette utstyret.Følgende sik

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88001-12SPECIFICATIONSSpecificationsNet O2 Range 0-1% to 0-40% O2, fully field selectable Comb

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800A-18WAŻNE! Zalecenia dotyczące bezpieczeństwa w zakresie podłączania i instalacji tego urzą

Instruction Manual IM-106-880, Rev 2.0September 2009A-19OCX 8800IMPORTANTEInstruções de segurança para ligação e instalação deste aparelho.As seguinte

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800A-20DÔLEŽITÉ Bezpečnostné pokyny pre zapojenie káblov a inštaláciu tohto prístrojaNasledovn

Instruction Manual IM-106-880, Rev 2.0September 2009A-21OCX 8800POMEMBNO Varnostna navodila za povezavo in vgradnjo napraveNaslednja varnostna navodil

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800A-22IMPORTANTEInstrucciones de seguridad para el montaje y cableado de este aparato.Las sig

Instruction Manual IM-106-880, Rev 2.0September 2009A-23OCX 8800VIKTIGTSäkerhetsföreskrifter för kablage och installation av denna apparat.Följande sä

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800A-24SAFETY DATA SHEET FOR CERAMIC FIBER PRODUCTSJULY 1, 1996SECTION I. IDENTIFICATIONPROD

Instruction Manual IM-106-880, Rev 2.0September 2009A-25OCX 8800SECTION IV. FIRE AND EXPLOSION DATAFLASH POINT: NoneFLAMMABILITY LIMITS: N.A.EXT

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800A-263. A statistical "trend" was observed in the exposed population between the d

Instruction Manual IM-106-880, Rev 2.0September 2009A-27OCX 8800SECTION VI. REACTIVITY DATASTABILITY/CONDITIONS TO AVOIDStable under normal conditions

Instruction Manual IM-106-880, Rev 2.0September 20091-13OCX 8800NOTEAll static performance characteristics are with operating variables constant. Spec

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800A-28SECTION IX. SPECIAL PRECAUTIONSPRECAUTIONS TO BE TAKEN IN HANDLING AND STORINGGeneral c

Instruction Manual IM-106-880, Rev 2.0September 2009A-29OCX 8800If airborne fiber or cristobalite concentrations are not known, as minimum protection,

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800A-30HIGH PRESSURE GAS CYLINDERSGENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH PRESSURE G

Instruction Manual IM-106-880, Rev 2.0September 2009OCX 8800http://www..raihome.comAppendix B SPA with HART AlarmOverview . . . . . . . . . . . . . .

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800B-2Figure B-2. OCX 8800 and SPA Interface ConnectionsINSTALLATION Refer to Figure B-2 for t

Instruction Manual IM-106-880, Rev 2.0September 2009B-3OCX 8800IN INFluke Model 87Multimeteror equivalentOptionalmAAC or DCPower InputACACCGND373900

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800B-4NOTEThe O2 signal connection is not required for SPA configuration or calibration. The O

Instruction Manual IM-106-880, Rev 2.0September 2009B-5OCX 88005. Figure B-6 shows the SPA menu, submenus, and parameter values that must be selected

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800B-6Figure B-6. SPA Configuration Menu for OCX 8800 Communication37390003TRIMOUTÜ SET MSTR Ü

Instruction Manual IM-106-880, Rev 2.0September 2009OCX 8800http://www..raihome.comAppendix C Return of MaterialsRETURNING MATERIAL If factory repair

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88001-14Table 1-1. Product Matrix - OCX 8800OCX88A O2/Combustibles TransmitterCode Probe Lengt

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800C-2

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800http://www.raihome.comIndexAAccessories . . . . . . . . . . . . . . 1-16AI Function Block

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800Index-2LLOI Components . . . . . . . . . . . . 4-1LOI Keypad . . . . . . . . . . . . . . .

WARRANTYRosemount Analytical warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or materia

© 2009 Emerson Process Management. All rights reserved.Rosemount Analytical and the Rosemount Analytical logotype are registered trademarks of Rosemou

Instruction Manual IM-106-880, Rev 2.0September 20091-15OCX 8800Cont’dCode In-Situ Filter0 None1 Stainless Steel2 High Surface Area Stainless Steel.3H

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88001-16Table 1-2. AccessoriesPART NUMBER DESCRIPTION1A99119H01 Oxygen test gas bottle; 0.4% O

Instruction Manual IM-106-880, Rev 2.0September 2009OCX 8800http://www..raihome.comSection 2 InstallationMechanical Installation . . . . . . . . . .

HIGHLIGHTS OF CHANGESEffective September 2009, Rev 2.0Page/Section SummaryThroughout IM Included coverage of all General Purpose OCX 8800 configuratio

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88002-2Installation1. Ensure all components are available to install the OCX 8800.2. The OCX 88

Instruction Manual IM-106-880, Rev 2.0September 20092-3OCX 8800EnclosuresThe OCX 8800 enclosures are designed to meet ingress conditions of Type 4X an

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88002-4Figure 2-2. Installation, OCX 8800 with Remote Electronics

Instruction Manual IM-106-880, Rev 2.0September 20092-5OCX 8800Figure 2-3. Adapter Plate Installation

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88002-6Figure 2-4. Wall or Pipe Mounting of Electronics Housing

Instruction Manual IM-106-880, Rev 2.0September 20092-7OCX 8800Figure 2-5. Installation with Drip LoopsConduit Drip LoopsDuct WallConduit Drip Loop Co

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88002-8ELECTRICAL INSTALLATIONAll wiring must conform to local and national codes. For referenc

Instruction Manual IM-106-880, Rev 2.0September 20092-9OCX 8800Connect Line VoltageThe OCX 8800 operates on 100 to 240 VAC line voltage at 50 to 60 Hz

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88002-10Figure 2-6. Line Voltage, Earth, and 4-20 mA Connections37390013TOP VIEW(1/2 SIZE)Groun

Instruction Manual IM-106-880, Rev 2.0September 20092-11OCX 8800Figure 2-7. Electrical Connections Between Remote Electronics and Sensor Housing373900

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88002-12Figure 2-8. Customer-Furnished Interconnect Wiring or CablesA#2#13/4 NPT Hub Size,Liqui

Instruction Manual IM-106-880, Rev 2.0September 20092-13OCX 8800PNEUMATIC INSTALLATIONPneumatic system connections depend on whether reference air set

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88002-14Figure 2-9. Pneumatic Installation, OCX with Reference Air Set without Autocalibration3

Instruction Manual IM-106-880, Rev 2.0September 20092-15OCX 8800Figure 2-10. Pneumatic Installation, OCX with Reference Air Set, Solenoids and Autocal

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88002-164. Connect the CO high gas to the CAL GAS HI COe inlet fitting. Install a shutoff valve

Instruction Manual IM-106-880, Rev 2.0September 20092-17OCX 8800Reference Air Set, Solenoids, and Blowback Option with COe Zero FunctionFigure 2-13 sh

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88002-18Figure 2-12. Pneumatic Installation, OCX with Reference Air Set, Solenoids, Blowback an

Instruction Manual IM-106-880, Rev 2.0September 20092-19OCX 8800Figure 2-13. Pneumatic Installation, OCX with Reference Air Set, Solenoids, Blowback a

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88002-20Figure 2-14. Pneumatic Installation, OCX with Reference Air Set and Blowback without Au

Instruction Manual IM-106-880, Rev 2.0September 20092-21OCX 8800Reference Air Set and Blowback PanelsAn optional blowback panel is shown in Figure 1-9

Instruction Manual IM-106-880, Rev 2.0September 2009OCX 8800http://www..raihome.comTable of ContentsEssential Instructions. . . . . . . . . . . . . .

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88002-22Figure 2-16. Pneumatic Installation, Blowback Panel with Autocalibration without COe Ze

Instruction Manual IM-106-880, Rev 2.0September 20092-23OCX 8800Figure 2-17. Pneumatic Installation, Blowback Panel with Autocalibration with COe Zero

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88002-24INITIAL STARTUP Observe the following Caution and Note. Refer to Section 3: Configurati

Instruction Manual IM-106-880, Rev 2.0October 2009OCX 8800http://www..raihome.comSection 3 Configuration and StartupVerify Installation . . . . . .

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88003-2Verify Configuration - HART ElectronicsThere are three switches on the microprocessor b

Instruction Manual IM-106-880, Rev 2.0September 20093-3OCX 8800Verify that the following switch settings are correct for your OCX 8800 installation:SW

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88003-4Figure 3-2. OCX 8800 Defaults - Fieldbus ElectronicsINITIAL POWER UP Allow adequate time

Instruction Manual IM-106-880, Rev 2.0September 20093-5OCX 8800Setting Test Gas Values with Fieldbus Communicator1. Use the 375 Field Communicator sof

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88003-6Configuring the Calibration Solenoids with the LOI1. Use the "Z" pattern to en

Instruction Manual IM-106-880, Rev 2.0September 20093-7OCX 8800Blowback Purge Time - Length of time after blowback is complete before oxygem/combustib

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800TOC-2SECTION 6Field CommunicatorOverview . . . . . . . . . . . . . . . . . . . . . . . . .

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88003-8Purge Gas - Initiates a delay for the specified purge time before oxygen/combustibles re

Instruction Manual IM-106-880, Rev 2.0September 20093-9OCX 8800CALIBRATION TOLERANCE FEATUREThe calibration tolerance feature provides a mechanism to

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88003-10COe PURGE / ZEROFEATUREThis feature provides a way to periodically flood the COe sensor

Instruction Manual IM-106-880, Rev 2.0September 20093-11OCX 8800Zero Flow - Length of time COe zero gas flows. Range is 120 to 600 seconds. Default

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88003-12COe Zero Purge - Length of time after COe zero is complete before oxygen/combustibles r

Instruction Manual IM-106-880, Rev 2.0October 2009OCX 8800http://www..raihome.comSection 4 Using the LOIOverview . . . . . . . . . . . . . . . . . .

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88004-2LOI CONTROLSOverview The LOI, shown in Figure 4-2, utilizes a bright blue gas-fluorescen

Instruction Manual IM-106-880, Rev 2.0October 20094-3OCX 8800LockoutThe LOI has a lockout feature that prevents nuisance actuation by someone brushing

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88004-4LOI MENU TREE This section consists of a menu tree for the LOI on the OCX 8800, Figure 4

Instruction Manual IM-106-880, Rev 2.0October 20094-5OCX 8800Figure 4-4. LOI Menu Tree (Sheet 2 of 4)NOTE: “Hit E when ready” is displayed duringsemi-

Instruction Manual IM-106-880, Rev 2.0September 2009TOC-3OCX 8800Status Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88004-6Figure 4-4. LOI Menu Tree (Sheet 3 of 4)

Instruction Manual IM-106-880, Rev 2.0October 20094-7OCX 8800Figure 4-4. LOI Menu Tree (Sheet 4 of 4)SYSTEMO2 Slope ___ mV/DO2 Constant ___ mVO2 T90 T

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88004-8

Instruction Manual IM-106-880, Rev 2.0October 2009OCX 8800http://www..raihome.comSection 5 CalibrationOverview . . . . . . . . . . . . . . . . . . .

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88005-24. Scroll down to the last item Use Solenoids. If the unit is equipped with calibration

Instruction Manual IM-106-880, Rev 2.0September 20095-3OCX 8800Autocalibration Setup using the Field Communicator - FieldbusNOTEAutomatic calibration

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88005-4Autocalibration using the Field Communicator - FieldbusTo initiate an automatic calibrat

Instruction Manual IM-106-880, Rev 2.0September 20095-5OCX 880013. Press the right-pointing key when the CO reading is stable. 14. Turn off the CO tes

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88005-610. Select START CAL/STEP CAL to start applying the O2 Low Gas. The time to apply the te

Instruction Manual IM-106-880, Rev 2.0September 20095-7OCX 8800Manual COe Calibration using the Field Communicator - HARTTo perform a manual COe calib

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 8800TOC-4APPENDIX ASafety DataSafety Instructions . . . . . . . . . . . . . . . . . . . . . . .

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88005-811. Select START CAL/STEP CAL to start applying the COe High Gas. The time to apply the

Instruction Manual IM-106-880, Rev 2.0September 20095-9OCX 88008. From the SELECT ACTION screen, select START CAL/STEP CAL to continue calibration, se

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88005-10Manual O2/COe Calibration using the Field Communicator - FieldbusTo perform a manual O2

Instruction Manual IM-106-880, Rev 2.0September 20095-11OCX 88009. When the calibration status is at the Apply O2 Low Gas/ Apply Comb Low Gas step, sw

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88005-12D/A TRIM PROCEDURES - LOIO2 D/A trim procedure using the LOIUse the following procedure

Instruction Manual IM-106-880, Rev 2.0September 20095-13OCX 8800COe D/A trim procedure using the LOIUse the following procedure to perform the COe D/A

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88005-14D/A TRIM PROCEDURES - HARTO2 D/A trim procedure using HARTUse the following procedure t

Instruction Manual IM-106-880, Rev 2.0September 20095-15OCX 8800COe D/A trim procedure using HARTUse the following procedure to perform the COe D/A tr

Instruction ManualIM-106-880, Rev 2.0September 2009OCX 88005-16

Instruction Manual IM-106-880, Rev 2.0October 2009OCX 8800http://www..raihome.comSection 6 Field CommunicatorOverview . . . . . . . . . . . . . . . .

Instruction Manual IM-106-880, Rev 2.0September 2009OCX 8800http://www..raihome.comOxygen/Combustibles TransmitterESSENTIAL INSTRUCTIONSREAD THIS PAGE

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88006-2Figure 6-1. 375 Communicator Connections - HARTConnecting to a Fieldbus SegmentConnect 375

Instruction Manual IM-106-880, Rev 2.0October 20096-3OCX 8800Figure 6-2. 375 Communicator Conections - Fieldbus39710006Fieldbus Digital SignalFieldCom

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88006-4OFF-LINE AND ON-LINE OPERATIONSThe Field Communicator can be operated both off-line and on

Instruction Manual IM-106-880, Rev 2.0October 20096-5OCX 8800HART MENU TREE This section provides a menu tree for the Field Communicator. This menu is

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88006-6Figure 6-4. HART Menu Tree (Sheet 2 of 4)Diag/ServiceStatusCalibration(CONTINUED FROMSHEET

Instruction Manual IM-106-880, Rev 2.0October 20096-7OCX 8800Figure 6-5. HART Menu Tree (Sheet 3 of 4)Diag/Service(continued)Heater PID(CONTINUED FROM

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88006-8Figure 6-6. HART Menu Tree (Sheet 4 of 4)Detailed Setup(continued)Device Params(CONTINUED

Instruction Manual IM-106-880, Rev 2.0October 20096-9OCX 8800FIELDBUS MENU TREE This section consists of a menu for the Field Communicator. This menu

Instruction ManualIM-106-880, Rev 2.0October 2009OCX 88006-10Figure 6-8. Fieldbus Menu Tree (Sheet 2 of 3)RESOURCETRANSDUCERAI 1AI 2AI 3AI 4PIDISELAR

Instruction Manual IM-106-880, Rev 2.0October 20096-11OCX 8800Figure 6-9. Fieldbus Menu Tree (Sheet 3 of 339930011O2 CalO2 Primary ValueCOe Primary Va