Emerson FM-3 manuals

Owner’s manuals and user’s guides for Networking Emerson FM-3.
We providing 6 pdf manuals Emerson FM-3 for download free by document types: Installation Manual, Troubleshooting Guide, Specifications, User Manual, User's Guide

Emerson FM-3 Installation Manual (230 pages)

Brand: Emerson | Category: Networking | Size: 3.84 MB |

English

Table of contents

Reference Manual

3

Customer Service

5

Document Conventions

7

Safety Instructions

8

Reference Materials

8

Safety Considerations

9

Table of Contents

11

Specifications 189

13

Glossary 205

13

Index 213

13

Introduction

15

Programming Module

16

Operational Overview

17

Keypad Interface

18

How Motion Works

20

How Jogging Works

20

How Home Works

21

Home Sequence

22

Accuracy and Repeatability

24

1600 µsec

25

Sensor Min

25

Calculated

26

Home Offset

26

Specified

27

Home Examples

28

(2.0 Revs)

29

Offset Move

29

Velocity

31

Acceleration

31

Deceleration

31

Run at Velocity

31

Absolute vs. Incremental

32

Absolute Index

33

Incremental Indexes

34

How Communications Work

36

Setting Up Parameters

39

Configuration Group

40

Drive Encoder Output Group

40

Positive Direction Group

41

Motor Position Group

41

Drive Information Group

42

Motor Velocity Group

42

Module Information Group

42

Master Feedback Group

42

Torque Group

43

Scaling

45

Velocity Group

46

Acceleration Group

47

Master Position Setup Group

49

Master Distance Units

49

Decimal Places

50

Master Velocity Units

50

Master Acceleration Units

50

Limits Group

52

Rotary Group

53

Online Tab

54

Online Tab (not shown)

56

Assignments Tab (shown)

56

Ramps Group

58

Assignments Tab

58

Online Status Tab

60

Tuning Group

62

Position Error Integral Group

62

Time Constant

63

Faults View

64

PLS View

65

On Point

66

Off Point

66

Direction

66

Rotary Enable

67

Rollover Point

67

I/O Setup Group

68

Selector View

68

Assignments

70

Assignments View

71

Creating An Assignment:

72

Deleting An Assignment

72

Assignment Polarity

73

Input Lines View

74

Output Lines View

75

Motion Group

76

Jog View

76

Jog Number

77

Jog Name

77

Time Base

77

Jog Velocity

77

Jog Acceleration

77

Jog Sources and Destinations

78

Home View

82

Limit Distance

84

End of Home Position

84

Home Sources and Destinations

85

Index View

86

Enable Index PLS

88

PLS On Point

88

PLS Off Point

88

Registration Parameters

89

Destinations

91

Index.#.Sensor Trigger

92

Network Group

93

Modbus View

93

Wait For InPosn

95

Jog.PlusInitiate

97

Program Flow Instructions

99

Index.1.Vel = 20.0

104

ModuleOutput.1 = ON

104

Example Programs

105

‘Dist=50.000,Vel=1.000in/in

106

Flying Cutoff/Shear

107

Programming

109

Sequence Learn and Playback

110

Playback Program (Program 2)

112

Parameter Descriptions

113

Parameters Saved to NVM

141

Installation

143

Modbus Communications

144

Software Installation

145

PC System Configuration

145

Installing PowerTools FM-3

145

Starting the Software

146

Accessing Help

147

Quick Start

149

User Units View

150

Master Units View

151

Position View

151

Velocity View

152

Ramps View

153

Torque View

153

Tuning View

153

Step 3: Making Assignments

154

Click and Hold

155

Jog Setup

156

Home Setup

157

Index Setup

158

Step 5: Creating a Program

160

Example Application Start Up

163

Software Travel Limits

163

Home Prox

163

Making Assignments

164

Tuning Procedures

171

Tuning Procedure

172

General Tuning Hints

173

Tuning Parameters

174

Response

175

Feedforwards

175

Low Pass Filter Group

176

Line Voltage

176

Initial Test Settings

177

Determining Friction

178

RPM - RPM

179

FV )100(=

179

Ramp Units Conversion

181

Diagnostic Display

183

Fault Codes

184

Fault Descriptions

186

Brake Operation

190

Analog Outputs

191

Channel #2

192

Channel #1

192

Analog GND

192

Drive Faults

194

Error Messages

194

Programming Error Messages

196

Online Status Indicators

201

Specifications

203

Cable Diagrams

205

SNCE-XXX Cable

206

SNCDD-001.5 Cable

206

SNCO-003 Cable

207

SNCI-003 Cable

207

SNCLI-003 Cable

208

CMDX-XXX Cable

209

CMDO-XXX Cable

210

CDRO-XXX Cable

211

TIA-XXX Cable

212

DDS-XXX Cable

212

TERM-H (Head) Terminator

213

TERM-T (Tail) Terminator

213

CMDS-XXX Cable

214

CMMS-XXX Cable

214

CFCS-XXX Cable

215

CFCO-XXX Cable

216

CFOS-XXX Cable

217

Vendor Contact Information

218

Glossary

219

Emerson FM-3 Troubleshooting Guide (60 pages)

Brand: Emerson | Category: Networking | Size: 5.92 MB |

English

Table of contents

Troubleshooting Guide

1

Table of Contents

3

Troubleshooting

5

Introduction

6

Drive Status Display

6

How to use this Manual

7

Safety Instructions

7

“C” RMS Foldback

8

“C” RMS Foldback Display

9

“c” Stall Foldback

10

“c” Stall Foldback display

11

“*” Invalid Flash

12

“ “*” Flash Invalid”

12

“A” Drive Overtemp

13

“ A” Drive Overtemp”

13

“I” Power-Up Self-Test

14

“I” “Power-Up self-Test”

14

“N” NVM Invalid

15

“N” “NVM Invalid”

15

“H” High DC Bus

17

“H” “High DC Bus Fault”

17

“Z” Power Stage Fault

18

“u” Low DC Bus

20

EN & Epsilon

24

October 2001

24

All LED Segments On

30

System can operate from

31

FM-3 Hardware Error

32

FM-4 Hardware Error

32

“FM-3/4 Hardware Error”

33

Appendix

34

Appendix A: Cable Diagrams

35

SNCDD CABLE WIRE DIAGRAM

36

Obtaining Firmware Upgrades

41

Figure 2

42

Figure 6

45

Epsilon Eb/Ei Drives

48

En Drives

49

Step 1: Re-start your PC

51

Figure 3

52

Figure 4

52

Figure 9

55

Step 3: Testing the Port

57

Emerson FM-3 Installation Manual (60 pages)

Brand: Emerson | Category: Networking | Size: 1.18 MB |

English

Table of contents

FM-3 Programming Module

1

Installation Manual

1

Installation Manual

3

Customer Service

5

Document Conventions

7

Safety Instructions

8

Reference Materials

8

Safety Considerations

9

Table of Contents

11

Introduction

13

Programming Module

14

Installation

15

Modbus Communications

16

Software Installation

17

PC System Configuration

17

Installing PowerTools FM-3

17

Starting the Software

18

Accessing Help

19

Diagnostic Display

21

Fault Codes

22

Fault Descriptions

24

Brake Operation

28

Analog Outputs

29

Channel #2

30

Channel #1

30

Analog GND

30

Drive Faults

32

Error Messages

32

Programming Error Messages

34

Online Status Indicators

39

Specifications

41

Cable Diagrams

43

SNCE-XXX Cable

44

SNCDD-001.5 Cable

44

SNCO-003 Cable

45

SNCI-003 Cable

45

SNCLI-003 Cable

46

CMDX-XXX Cable

47

CMDO-XXX Cable

48

CDRO-XXX Cable

49

TIA-XXX Cable

50

DDS-XXX Cable

50

TERM-H (Head) Terminator

51

TERM-T (Tail) Terminator

51

CMDS-XXX Cable

52

CMMS-XXX Cable

52

CFCS-XXX Cable

53

CFCO-XXX Cable

54

CFOS-XXX Cable

55

Vendor Contact Information

56

Emerson FM-3 Specifications (110 pages)

Brand: Emerson | Category: Networking | Size: 3.63 MB |

English

Table of contents

1

EN Drives

2

Installation Manual

4

Customer Support

6

Document Conventions

7

Safety Instructions

9

Reference Materials

9

Drive Overload Protection

10

CE Declaration of Conformity

11

Safety Considerations

14

Table of Contents

16

Glossary 81

17

Index 87

17

Introduction

18

EN Drive

19

Installation

20

AC Line Filters

22

Cable to Enclosure Shielding

22

EN Drive Installation Manual

23

Environmental Considerations

25

Mechanical Installation

26

Electrical Installation

27

To F us in g an d

28

Drive Terminals

28

Transformer Sizing

31

Input Power Connections

32

Auxiliary Logic Power Usage

34

Motor Power Wiring

35

Motor Feedback Wiring

37

Motor Brake Wiring

38

Front View

40

Command Connector (J5) Wiring

41

Command Cables

43

Analog Command Wiring

44

Encoder Output Signal Wiring

45

Serial Communications

49

Modbus Communications

50

Multi-Drop Communications

50

Diagnostic Display

52

Fault Codes

53

Fault Descriptions

54

EN 440 96

55

2 Torque Command 0

57

30 percent/volt for selected

57

Channel #2

58

Channel #1

58

Analog GND

58

E Series Drive

58

Epsilon Drive

58

Drive Faults

59

Watch Window

59

View Motor Parameters

61

Error Messages

61

Specifications

64

7.7 lb (3.5 kg)

66

Motor Brake Specifications

68

Motor Weights

68

Axial/Radial Loading

69

IP Ratings

69

Encoder Specifications

70

Power Dissipation

70

Power Dissipation Calculation

71

Speed Torque Curves

72

EN Drive Dimensions

76

MG Motor Dimensions

77

MGE-455, 490 and 4120 Motors

78

NT Motor Dimensions

79

Motor Wiring Color Cable

84

Cable Diagrams

85

CMDX-XXX Cable

87

CMDO-XXX Cable

88

CDRO-XXX Cable

89

AX4-CEN-XXX Cable

90

TIA-XXX Cable

91

DDS-XXX Cable

91

TERM-H (Head) Terminator

92

TERM-T (Tail) Terminator

92

CMDS-XXX Cable

93

CMMS-XXX Cable

93

CFOS-XXX Cable

96

Glossary

98

Emerson FM-3 User Manual (8 pages)

Brand: Emerson | Category: Networking | Size: 9.69 MB |

English

Table of contents

Driving Technology

1

servo system

3

Emerson FM-3 User's Guide (263 pages)

Brand: Emerson | Category: Networking | Size: 6.75 MB |

English

Table of contents

Attachment for

1

Epsilon Eb and EN Drives

2

Epsilon Eb and

4

EN Drives

4

Reference Manual

4

Customer Support

6

Document Conventions

7

Safety Instructions

9

Reference Materials

9

Drive Overload Protection

10

CE Declaration of Conformity

11

Supplementary information:

12

Safety Considerations

14

Table of Contents

16

Installation 77

17

Glossary 233

19

Index 239

19

Introduction

20

Epsilon Eb Drive

21

E Series E

21

Operational Overview

24

How Motion Works

25

Functional Overview

26

Pulse Mode

26

Pulse/Pulse Interpretation

29

Pulse Mode Parameters

30

Velocity Mode

31

Presets Submode

32

Summation Submode

33

Torque Mode

34

Drive Modifiers

35

Torque Limiting

37

Torque Limit Function

37

Velocity Limiting

38

Overspeed Velocity Parameter

38

In Motion Velocity

39

Motor Direction Polarity

39

Current Foldback

40

Stall Foldback

41

Shunt Operation

42

Heatsink RMS

43

Drive Ambient Temperature

43

External Shunt Operation

45

+ Auxiliary Supply

46

- Auxiliary Supply

46

Brake Operation

47

Analog Command Input

48

Command Connector

49

With positive direction = CW

49

Analog Outputs

50

Digital Inputs and Outputs

51

Input Functions

52

Output Functions

54

Setting Up Parameters

58

(EZ Setup view only)

59

(Detailed Setup view only)

59

Load Group

60

Operating Mode Group

61

Source Group

62

Ratio Formula

63

Following Error Limit Group

63

Velocity Mode Submode Group

64

Torque Mode Group

66

(Detailed Setup view only)

67

Inputs Tab

68

Epsilon Only

69

Outputs Tab

71

Limits Group

73

Actual Group

74

Trigger Group

76

Configuration Group

79

Low Pass Filter Group

80

Encoder Output Group

80

Tuning Group

81

Position Error Integral Group

81

Analog Inputs Group

82

Analog Outputs Group

83

I/O Status Tab

84

Outputs Group

86

Status Tab

88

Velocity Group

89

Torque Group

89

Drive Status Group

90

Fault Log Group

93

Advanced Tab

94

Bus Voltage Group

95

AC Line Filters

98

Cable to Enclosure Shielding

98

NEMA Enclosure

100

Mechanical Installation

101

Motor Mounting

102

Electrical Installation

103

Power Supply Requirements

104

Epsilon Only

104

Transformer Sizing

106

Input Power Connections

108

Installation

110

Front View

111

Top View

112

Side View

113

APS Input Specification

114

Motor Power Wiring

115

Motor Feedback Wiring

117

Motor Brake Wiring

118

Command Connector (J5) Wiring

123

Command Cables

125

Analog Command Wiring

126

External

127

Controller

127

Serial Communications

131

Bottom View

132

Modbus Communications

133

Multi-Drop Communications

133

Computer Serial

135

Quick Start

136

Detailed Setup View

137

Pulse Mode Setup

140

Velocity Mode Setup

140

Torque Mode Setup

142

Torque Limit Setup

142

Torque Level 1 and 2 Setup

143

Step 6: Assigning Inputs

144

Step 7: Assigning Outputs

145

Online Setup

146

Tuning Procedures

152

Tuning Procedure

153

Tuning Parameters

155

High Performance Gains

156

Position Error Integral

157

Feedforwards

157

Line Voltage (EN Only)

158

Determining Friction

159

RPM - RPM

160

FV )100(=

160

Determining Inertia Ratio

161

Ramp Units Conversion

162

Conversion Formula:

163

Diagnostic Display

166

Fault Codes

167

Fault Descriptions

169

Channel #2

172

Channel #1

172

Analog GND

172

E Series Drive

172

Epsilon Drive

172

Drive Faults

173

Watch Window

174

View Motor Parameters

175

Error Messages

176

The drive at address is use

177

User Defined Motors

178

Step 1: Motor Wiring

179

Step 2: Motor Feedback Wiring

181

Thermal Switch Interfacing

183

Encoder Logical Interfacing

183

Reading Encoder Alignment

185

CCW Reference Rotation

186

CW Reference Rotation

188

Dynamic Alignment Method

190

Static Alignment Method

190

Motor Ke

191

Motor Pole Count

192

Motor Data

193

Motor Parameter Descriptions

195

Step 6: Configuring the Drive

198

Rotation Test

200

Torque Test

201

Commutation Accuracy Test

202

Velocity Test

203

Options and Accessories

204

Epsilon Eb Drive Options

205

FM-1 Speed Module

208

FM-2 Indexing Module

209

Specifications

212

Motor Brake Specifications

217

Motor Weights

217

Axial/Radial Loading

218

IP Ratings

219

Encoder Specifications

219

Power Dissipation

220

Power Dissipation Calculation

221

Speed Torque Curves

222

NT-345 with En-208

227

NT-345 with En-214

227

NT-355 with En-208

227

NT-355 with En-214

227

EN Drive Dimensions

228

Epsilon Drive Dimensions

229

MG Motor Dimensions

230

MGE-455, 490 and 4120 Motors

231

NT Motor Dimensions

232

1.98 [50.39]

235

Motor Wiring Color Cable

237

Cable Diagrams

238

CMDX-XXX Cable

240

CMDO-XXX Cable

241

CDRO-XXX Cable

242

AX4-CEN-XXX Cable

243

EIO-XXX Cable

244

TIA-XXX Cable

245

DDS-XXX Cable

245

TERM-H (Head) Terminator

246

TERM-T (Tail) Terminator

246

CMDS-XXX Cable

247

CMMS-XXX Cable

247

CFCS-XXX Cable

248

CFCO-XXX Cable

249

CFOS-XXX Cable

250

Glossary

252

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