Emerson VSG manuals

Emerson VSG Installation Manual (112 pages)

Brand: Emerson | Category: Air compressors | Size: 5.75 MB |

English

Table of contents

VSG/VSSG compressor unit

1

Important Message

4

Table of Contents

5

List of Tables and Figures

8

Blank / TOC

10

How To Use This Manual

11

System Unit Identiﬁ cation

13

Symbol Identiﬁ cation

19

Line Type Designations

20

Valve and Instrument Tagging

21

101-V-300

21

Pipe Line Data Identiﬁ cation

22

Gas Flow

23

Oil Life and Oil Flow

23

Control System

24

RTDs and Pressure Transducers

24

Delivery Inspection

25

Section 3 • Installation

25

Storage or Installation

27

Recommended On-site Tools

27

Long Term Storage Log

28

Foundation

29

Foundation Materials

29

Building the Foundation

29

Compressor Unit Installation

30

Leveling and Grouting

31

Common Area

36

Initial Oil Charging

40

Using Non -Vilter Oils

40

Unit Oil Charging and Priming

40

Pressure Testing

40

View Rotate 180°

41

(Initial Oil Charging)

44

Pre Start-Up

46

Pre Start-Up Checklist

46

Start-Up

48

Section 4 • Operation

49

Operation

49

Oil Inspection

49

Dual Oil Filters

49

Mixing Valve) Operation

56

Purging with Dry Nitrogen

57

View Rotate 90°

58

Purging with Dry Gas

59

Maintaining Proper Operation

64

Maintenance/Service

64

Compressor Unit Leak Check

65

Oil System Components

66

Oil Sampling

66

Oil Draining

68

Oil Filter Replacement

68

Coalescing Filter Replacement

70

Oil Pump Strainer

71

Installation

72

Alignment

73

Speciﬁ cations

74

Center Member and Hub Removal

75

Replacement

75

Screw Torque Speciﬁ cations

76

Compressor Replacement

77

Model 1551-2101 Shown

79

Inspections

82

Bearing Float Inspection

83

Table 5-10. Gate Rotor Float

84

VSG 301-701 Compressors)

87

Gate Rotor Disassembly

92

Command Shaft Assembly

95

Problem Reason Solution

97

Flash Pattern Meaning

100

Section 6 • Troubleshooting

100

Problem Solution

101

6 – 8 / Blank

104

Warranty Claim Processing

105

On Site Service Support

105

Compressor Process

106

PRODUCT ANALYSIS REPORT

108

Evaluation:

108

Physical Properties Results *

108

Spectrochemical Analysis

108

No Action Required

108

OUTLET ON TOP

110

INLET ON BOTTOM

110

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