Emerson EZH and EZHSO Series Pressure Reducing Regulators Instruction Manual

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Standard Pilot Systems
Instruction Manual
NTAPIL0805
June 2010
Francel Pilot Systems
INTRODUCTION
Scope of Manual
This manual provides instructions for operation, startup,
commissioning and spare parts ordering for the different
Francel Pilot Systems.
Product Description
Two Francel Pilot Systems are available:
Compact Pilot (Distribution Applications)
The compact pilot is composed of a manometric pre-
expansion box, a manometric pre-expansion pilot box,
and a pilot body.
BSL 85 Pilot (Transmission Applications)
The BSL 85 pilot system is composed of a manometric
pre-expansion box, a manometric pre-expansion pilot
box and two pilot bodies. The BSL 85 permits all types of
failure modes.
The BMP pilots with standard diaphragm are “FO”
The BMP pilots with diaphragm bellows are “FC”
The bellows are attened in the case of overpressure but
with no leak to the outside.
Figure 1. Francel Pilot Systems
SUMMARY
Introduction ........................................................................ 1
Characteristics .................................................................... 2
Labelling ...................................................................................... 3
Description ......................................................................... 3
Principle of Operation ........................................................ 4
Startup ................................................................................ 10
Commissioning .................................................................. 10
Options ............................................................................... 13
Terms ................................................................................. 13
Pre-expansion Determination ............................................. 13
Pilot Setting Ranges ........................................................... 15
Spare Parts......................................................................... 19
Different connections permits the pilot to be used on a wide
range of EMERSON Pilot-Operated Regulators.
Two functional types of pressure reduction are available,
Hard Trim or Boot Trim Pilot System:
Pressure Reduction with Actuator and Plug:
Pilot system loading by modulated pressure
Pressure Reduction with Diaphragm-Plug:
Pilot system unloading by modulated pressure
By simply changing the BMP manometric box or spring the
setpoint range can be modi ed. No dismantling tool is re-
quired for this operation except in the case of BMP DR, DA,
MD or RJGI.
BSL 85 Pilot
Compact Pilot
A90b
A90a
Europe, Middle East, and Africa Only
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Summary of Contents

Page 1 - Francel Pilot Systems

Standard Pilot SystemsInstruction ManualNTAPIL0805June 2010Francel Pilot SystemsINTRODUCTIONScope of ManualThis manual provides instructions for opera

Page 2

10Standard PilotsRemove impulse (key 3)• Check impulse element –Control tightshut joints –Pilot Body (Figure 13)Remove nozzle(s) (pilot block(s)) (key

Page 3

11Standard PilotsFigure 9. Manometric BoxFigure 13. Pilot System Body TypesA96BSL 85 Pre-expansion BodyBSL 85 Pilot BodyCompact Pilot Body Figure 10

Page 4

12Standard PilotsTable 3. Standard ConnectionsREGULATORSBERTIN EZ NOMPNOEZHFO, EZHSOBERTIN EZMPEZHMPSK3000K1000EZRAssembly TypeStand-alone X X X XMoni

Page 5

13Standard PilotsOPTIONSRPE (Electric Heater)The RPE is used for reheating gas supplying pressure reducing regulator pilots. It avoids the inconvenien

Page 6

14Standard PilotsOperating Instructions and Regulation OptimizationTable 7. Operating Instructions and Regulation OptimizationUNIT OR PARAMETER INDIC

Page 7

15Standard PilotsPILOT SETTING RANGESTable 8. Distribution Regulators RangeA108DISTRIBUTION REGULATORSPd (bar) PRE-EXPANSION RELAY PILOTAGEMANOMETER

Page 8

16Standard PilotsPILOT SETTING RANGES (continued)Table 9. Transmission Regulator RangeA109TRANSMISSION REGULATORSPd (bar)PRE-EXPANSION RELAY PILOT SY

Page 9

17Standard PilotsPILOT SETTING RANGES (continued)Table 10. Transmission Regulators – Working MonitorA110Table 11. Pi Range for Defi nition of Manomet

Page 10 - Standard Pilots

18Standard PilotsPILOT SETTING RANGES (continued)Table 11. Transmission CPV RegulatorsA119TRANSMISSION REGULATORSPd (bar)PRE-EXPANSION RELAY PILOT SY

Page 11

19Standard PilotsSPARE PARTSTable 13. Spare Parts (Figures 15 to 19)KEY DESCRIPTIONDIAPHRAGM BMP SIZE BELLOWS BMP SIZE71 162 114 114 DA 114 DR 114 MD

Page 12

2Standard PilotsTable 2. Setting Ranges for Manometric BoxesSIZESPRING SETTING RANGE Wds*PSDPILOT SYSTEMWire (mm)Reference Min Max Pre-expansion Pi

Page 13

20Standard PilotsSPARE PARTS (continued)Manometric BoxesFigure 15. BMP 071, 114, 162Figure 16. BMP 236, 222, 227A113a92105138111312467A113b925138111

Page 14

21Standard PilotsSPARE PARTS (continued)NOZZLE TYPE PRE-EXPANSION RELAY PILOT 3.2 (1 O-ring)Transmission Applications 25 to 80 barCircularmarkCircula

Page 15

22Standard PilotsTable 15. Adjustment Tap Spare PartsDESCRIPTION KEY. CODEBody 24 144491O-ring 25 400506Masking 26 119946Square spanner 27 46150860°

Page 16

23Standard PilotsTable 17. Filter Spare PartsA117aTable 18. Relief Valve CodesFigure 22. FilterA117b363744453938404145444342DESCRIPTION KEY. CODESPS

Page 17

Le logo Emerson est une marque commerciale et une marque de service de Emerson Electric Co. Toutes les autres marques appartiennent à leurs propriétai

Page 18

3Standard PilotsDESCRIPTION Figure 3. Body LabellingBody Description (Figure 3)1. Pilot feed2. Pilot impulse line (IP)3. Pre-expansion manometer4. P

Page 19

4Standard PilotsPRINCIPLE OF OPERATIONHard Trim Pilot SystemsPrinciple of Operation based on Compact Pilot System Figure 4. Principle of Operation wi

Page 20

5Standard PilotsPuPdR1PMRM1F1RP1PR1RP IPUpperDiaphragmLower DiaphragmIS2010212213251112231014151626Figure 5. Type EZH Regulator with Type BSL 85 Pilo

Page 21

6Standard PilotsFigure 6a. Type EZHFO Regulator with Type BSL 85 Pilot SystemHard Trim Pilot Systems (continued)Principle of operation based on BSL 8

Page 22

7Standard PilotsHard Trim Pilot Systems (continued)Figure 6b: the regulator spring tries to open, the “Fail to Open” mode is also managed by the regul

Page 23

8Standard PilotsThe regulator opens with a decrease (unloading) of the modulated pressure (Pm).OpeningThe fl ow demand increases, the decrease in the o

Page 24

9Standard PilotsBoot Trim Pilot Systems (continued)Principle of operation based on BSL 85 Pilot SystemIPRPPdISCNALBFERME==ETIHWCLSODECNALBFERME==ETIHW

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