Emerson 2468CD User Manual

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Summary of Contents

Page 1 - Hydrastep 2468CB and 2468CD

Hydrastep 2468CB and 2468CD Hydrastep 2468Operating Manual 24685034, Rev. AE June 2011

Page 2

Pt.1-4 24685034

Page 3 - HYDRASTEP START-UP

Delay Relay Output Board Option Hydrastep 2468CB and 2468CD Manual 3b-16 24685034 3b.3.2.7 ‘Two out of Three’ Relay Alarm System In the following d

Page 4

Hydrastep 2468CB and 2468CD Manual Delay Relay Output Board Option 24685034 3b-17 3B.4 COMPONENT REPLACEMENT The delay relay board contains no repla

Page 5

Delay Relay Output Board Option Hydrastep 2468CB and 2468CD Manual 3b-18 24685034 3B.5 SPECIFICATION Outputs: 4 x Alarm/Trip Relays Relay Contac

Page 6

Hydrastep 2468CB & 2468CD Manual Opto-isolated Output Board Option 24685034 3c-1 3c 2468 Opto-isolated Output Board Option Contents Page No.

Page 7 - 24685034 Pt.1-1

Opto-isolated Output Board Option Hydrastep 2468CB & 2468CD Manual 3c-2 24685034 Illustrations Figure 3c.1 - View of opto-isolated board showi

Page 8 - Pt.1-2 24685034

Hydrastep 2468CB & 2468CD Manual Opto-isolated Output Board Option 24685034 3c-3 3C.1 GENERAL DESCRIPTION The Opto-isolated Output Board (PCB 2

Page 9 - 24685034 Pt.1-3

Opto-isolated Output Board Option Hydrastep 2468CB & 2468CD Manual 3c-4 24685034 3C.2.2 MECHANICAL INSTALLATION The output board is mounted dir

Page 10 - Pt.1-4 24685034

Hydrastep 2468CB & 2468CD Manual Opto-isolated Output Board Option 24685034 3c-5 3C.2.3 ELECTRICAL INSTALLATION 3c.2.3.1 PCB Interconnections S

Page 11 - Part 1

Opto-isolated Output Board Option Hydrastep 2468CB & 2468CD Manual 3c-6 24685034 3C.3 OPTO-ISOLATED OUTPUT BOARD CONFIGURATION The 24680505 Opt

Page 12 - Pt.1-6 24685034

Hydrastep 2468CB & 2468CD Manual Opto-isolated Output Board Option 24685034 3c-7 3C.3.1 CONFIGURING THE OPTO-ISOLATED OUTPUT BOARD WARNING M

Page 13 - Electronic Gauging System

24685034 Pt.1-5 Part 1 Contents Chapter 1 Introduction to the Hydrastep 2468 Electronic Gauging System Chapter 2 2468CB & 2468CD Dual P

Page 14 - 1-2 24685034

Opto-isolated Output Board Option Hydrastep 2468CB & 2468CD Manual 3c-8 24685034 3c.3.1.2 Electrode/Alarm Operation (output 1 function only) -

Page 15 - 1.1 WATER LEVEL MEASUREMENT

Hydrastep 2468CB & 2468CD Manual Opto-isolated Output Board Option 24685034 3c-9 3C.3.2 ALARM AND TRIPPING FACILITIES The output boards provid

Page 16 - 1-4 24685034

Opto-isolated Output Board Option Hydrastep 2468CB & 2468CD Manual 3c-10 24685034 3c.3.2.3 ‘One out of Two’ Opto-output Alarm System Either of

Page 17

Hydrastep 2468CB & 2468CD Manual Opto-isolated Output Board Option 24685034 3c-11 3c.3.2.4 ‘Two out of Two’ Opto-output Alarm System This syst

Page 18 - 1.3 SYSTEM OPTIONS

Opto-isolated Output Board Option Hydrastep 2468CB & 2468CD Manual 3c-12 24685034 3c.3.2.5 ‘Two out of Four’ Opto-output Alarm System In the f

Page 19 - OPTIONS

Hydrastep 2468CB & 2468CD Manual Opto-isolated Output Board Option 24685034 3c-13 3c.3.2.6 ‘Two out of Three’ Opto-output Alarm System In the

Page 20 - 1-8 24685034

Opto-isolated Output Board Option Hydrastep 2468CB & 2468CD Manual 3c-14 24685034 3C.4 COMPONENT REPLACEMENT The components used on the opto-is

Page 21 - Dual Power Supply Version

Hydrastep 2468CB & 2468CD Manual Opto-isolated Output Board Option 24685034 3c-15 3C.5 SPECIFICATION Outputs: 4 x Alarm/Trip Opto-isolated

Page 22 - 2-2 24685034

Opto-isolated Output Board Option Hydrastep 2468CB & 2468CD Manual 3c-16 24685034

Page 23 - 2.3 ELECTRONIC ENCLOSURE

Hydrastep 2468CB & 2468CD Manual Remote Display Options 24683B, C & D 24685034 4-1 4 Remote Display Options 24683B, C, & D Contents

Page 24 - 2-4 24685034

Pt.1-6 24685034

Page 25 - 24685034 2-5

Remote Display Options 24683B, C & D Hydrastep 2468CB & 2468CD Manual 4-2 24685034 Illustrations Figure 4.1 - Location of link headers for

Page 26 - 2-6 24685034

Hydrastep 2468CB & 2468CD Manual Remote Display Options 24683B, C & D 24685034 4-3 4.1 REMOTE DISPLAY OPTIONS The 24683B, C, and D Remot

Page 27 - 24685034 2-7

Remote Display Options 24683B, C & D Hydrastep 2468CB & 2468CD Manual 4-4 24685034 4.2 CONFIGURATION All remote displays can be configured

Page 28 - 2.4 INSTALLATION

Hydrastep 2468CB & 2468CD Manual Remote Display Options 24683B, C & D 24685034 4-5 4.2.2 RECONFIGURING THE 24683D REMOTE DISPLAY The pr

Page 29 - 24685034 2-9

Remote Display Options 24683B, C & D Hydrastep 2468CB & 2468CD Manual 4-6 24685034 4.3 MECHANICAL INSTALLATION Of the three types of remot

Page 30 - 2-10 24685034

Hydrastep 2468CB & 2468CD Manual Remote Display Options 24683B, C & D 24685034 4-7 4.4 ELECTRICAL INSTALLATION Up to six remote displays

Page 31 - 2-11

Remote Display Options 24683B, C & D Hydrastep 2468CB & 2468CD Manual 4-8 24685034 4.4.1 STAR AND DAISY CHAIN CONNECTIONS Multiple remote

Page 32 - 2-12 24685034

Hydrastep 2468CB & 2468CD Manual Remote Display Options 24683B, C & D 24685034 4-9 4.4.2 EXAMPLE OF A ‘STAR CONNECTED’ SYSTEM Figure 4.4

Page 33 - 2-13

Remote Display Options 24683B, C & D Hydrastep 2468CB & 2468CD Manual 4-10 24685034 4.4.3 EXAMPLE OF A `DAISY CHAIN' SYSTEM Figure 4

Page 34 - 2-14 24685034

Hydrastep 2468CB & 2468CD Manual Remote Display Options 24683B, C & D 24685034 4-11 4.4.4 CONNECTING CABLES TO THE REMOTE DISPLAY The fo

Page 35 - 2-15

Hydrastep 2468CB and 2468CD Manual Introduction to the Hydrastep 2468 Electronic Gauging System 24685034 1-1 1 Introduction to the Hydrastep 2468 E

Page 36 - 2-16 24685034

Remote Display Options 24683B, C & D Hydrastep 2468CB & 2468CD Manual 4-12 24685034 4.4.5 CONNECTING THE DISPLAY CABLES TO HYDRASTEP 246

Page 37 - 2.5 SYSTEM CONFIGURATION

Hydrastep 2468CB & 2468CD Manual Remote Display Options 24683B, C & D 24685034 4-13 4.5 SYSTEM OPERATION When the system is brought on l

Page 38 - 2-18 24685034

Remote Display Options 24683B, C & D Hydrastep 2468CB & 2468CD Manual 4-14 24685034 Indication Fault Analysis and Corrective Action Bo

Page 39 - 2-19

Hydrastep 2468CB & 2468CD Manual Remote Display Options 24683B, C & D 24685034 4-15 Indication Fault Analysis and Corrective Action Fl

Page 40 - 2-20 24685034

Remote Display Options 24683B, C & D Hydrastep 2468CB & 2468CD Manual 4-16 24685034 4.7 COMPONENT REPLACEMENT Hydrastep remote display uni

Page 41 - 2-21

Hydrastep 2468CB & 2468CD Manual Remote Display Options 24683B, C & D 24685034 4-17 4.8 SPECIFICATION REMOTE DISPLAY UNITS INDICATION Red

Page 42 - 2-22 24685034

Remote Display Options 24683B, C & D Hydrastep 2468CB & 2468CD Manual 4-18 24685034

Page 43 -  Electrode or Wiring fault

Hydrastep Pressure Parts Operating Manual Part No: 24675030 Status: B Issue: A Authors: J. Smith / M. Le-Fevre / RC

Page 45 - 2-25

24675030 Pt.2-3 About this manual This manual describes various procedures involved in the installation of the Hydrastep water columns, their attac

Page 46 - 2-26 24685034

Introduction to the Hydrastep 2468 Electronic Gauging System Hydrastep 2468CB and 2468CD Manual 1-2 24685034 0040 Figure 1.1 - Front panel

Page 47 - 2-27

Pt.2-4 24675030

Page 48 - 2-28 24685034

24675030 Pt.2-5 R E M I N D E R ELECTRODE INSTALLATION THREADED ELECTRODE(S), PART Nos. 459600602 & 459600802 MAKE SURE THAT THE COMPRE

Page 49 - 2-29

Pt.2-6 24675030

Page 50 - 2-30 24685034

24675030 Pt.2-7 N O T I C E THE HYDRASTEP VESSEL AND PROBE SYSTEM PROVIDES A SELF-FLUSHING FEATURE THAT PREVENTS THE ACCUMULATION OF DEBRIS IN T

Page 51 - 2-31

Pt.2-8 24675030

Page 52 - 2.7 SPECIFICATION

24675030 Pt.2-9 Part 2 - Hydrastep Pressure Parts Chapter 1 General Introduction Chapter 2 Installation Procedures Chapter 3 Fault Repair an

Page 54 - 2 24685034

Hydrastep Pressure Parts General Introduction 24675030 1-1 1 General Introduction 1.1 PRINCIPLE OF OPERATION ...

Page 55 - 2-WD.3

General Introduction Hydrastep Pressure Parts 1-2 24675030

Page 56 - 4 24685034

Hydrastep Pressure Parts General Introduction 24675030 1-3 1.1 PRINCIPLE OF OPERATION The Hydrastep systems have been designed as electronic altern

Page 57 - 2-WD.5

Hydrastep 2468CB and 2468CD Manual Introduction to the Hydrastep 2468 Electronic Gauging System 24685034 1-3 1.1 WATER LEVEL MEASUREMENT The Hydrast

Page 58 - 6 24685034

General Introduction Hydrastep Pressure Parts 1-4 24675030 Figure 1.2 - Low pressure water column (120bar, 1740psi)

Page 59 - 2-WD.7

Hydrastep Pressure Parts General Introduction 24675030 1-5 Figure 1.3 - High pressure water column (210 bar, 3045psi and 300 bar, 4350psi)

Page 60 - 8 24685034

General Introduction Hydrastep Pressure Parts 1-6 24675030

Page 61 - 2-WD.9

Hydrastep Pressure Parts Installation Procedures 24675030 2-1 2 Installation Procedures Contents Page No. 2.1 SCOPE OF PROCEDURES ...

Page 62 - 10 24685034

Installation Procedures Hydrastep Pressure Parts 2-2 24675030

Page 63 - 2-WD.11

Installation Procedures Hydrastep Pressure Parts 24675030 2-3 2.1 SCOPE OF PROCEDURES The procedures apply to the Hydrastep Boiler Drum Water Level

Page 64 - 12 24685034

Installation Procedures Hydrastep Pressure Parts 2-4 24675030 The water column is delivered along with the correct number of electrodes of the relev

Page 65 - 2-WD.13

Installation Procedures Hydrastep Pressure Parts 24675030 2-5 Figure 2.1 - Universal weld profile The Steam and Water connections on

Page 66 - 14 24685034

Installation Procedures Hydrastep Pressure Parts 2-6 24675030 The water connection to the water column must be fully insulated by lagging. The ste

Page 67 - 2-WD.15

Installation Procedures Hydrastep Pressure Parts 24675030 2-7 Figure 2.2 - Typical water column installation, showing optional column lagging

Page 68 - 16 24685034

Introduction to the Hydrastep 2468 Electronic Gauging System Hydrastep 2468CB and 2468CD Manual 1-4 24685034 Figure 1.3 - Typical

Page 69

Installation Procedures Hydrastep Pressure Parts 2-8 24675030 Figure 2.3 - Typical water column suspension

Page 70 - 3a-2 24685034

Hydrastep Pressure Parts Fault Repair and Commissioning 24675030 3-1 3 Fault Repair and Commissioning Contents Page No. 3.1 BACKGROUND 3-3 3.1.

Page 71 - 3A.2 INSTALLATION

Fault Repair and Commissioning Hydrastep Pressure Parts 3-2 24675030

Page 72 - 3a-4 24685034

Hydrastep Pressure Parts Fault Repair and Commissioning 24675030 3-3 3.1 BACKGROUND With any steam/water detection gauge, a partial blockage or lea

Page 73 - 3a-5

Fault Repair and Commissioning Hydrastep Pressure Parts 3-4 24675030 3.1.2 WATER COLUMN ISOLATION After obtaining authority to isolate the column

Page 74 - 3a-6 24685034

Hydrastep Pressure Parts Fault Repair and Commissioning 24675030 3-5 Where scoring or erosion of the electrode port seat has occurred in the water

Page 75 - 3a-7

Fault Repair and Commissioning Hydrastep Pressure Parts 3-6 24675030 f) Refit the electrical lead(s) and guard. Recommission as detailed later i

Page 76 - 3a-8 24685034

Hydrastep Pressure Parts Fault Repair and Commissioning 24675030 3-7 3.2.2 WATER COLUMN TRANSIENT RESPONSE Starting with the water level at or bel

Page 77 - 3a-9

Fault Repair and Commissioning Hydrastep Pressure Parts 3-8 24675030

Page 78 - 3a-10 24685034

Hydrastep Pressure Parts Unit Description 24675030 4-1 4 Unit Description Contents Page No. 4.1 LOW PRESSURE ELECTRODES ...

Page 79 - 3a-11

Hydrastep 2468CB and 2468CD Manual Introduction to the Hydrastep 2468 Electronic Gauging System 24685034 1-5 1.2 HYDRASTEP 2468 ELECTRONIC GAUGING

Page 80 - 3a-12 24685034

Unit Description Hydrastep Pressure Parts 4-2 24675030

Page 81 - 3a-13

Hydrastep Pressure Parts Unit Description 24675030 4-3 4.1 LOW PRESSURE ELECTRODES These electrodes can be used for pressures of 50bar (725psi) for

Page 82 - 3a-14 24685034

Unit Description Hydrastep Pressure Parts 4-4 24675030 4.2 HIGH PRESSURE ELECTRODES High pressure electrodes can be used for pressures in the range

Page 83 - 3A.4 COMPONENT REPLACEMENT

Hydrastep Pressure Parts Unit Description 24675030 4-5 4.3 WATER COLUMN (L.P.) The low pressure water column is manufactured from carbon steel, extr

Page 84 - 3A.5 SPECIFICATION

Unit Description Hydrastep Pressure Parts 4-6 24675030 4.4 WATER COLUMN (H.P.) The high pressure water column is manufactured from 2” NB SCH S ca

Page 85

Hydrastep Pressure Parts Unit Description 24675030 4-7 4.5 WATER COLUMN (H.P. SUPERCRITICAL) The high pressure water column is manufactured from 2”

Page 86 - 3b-2 24685034

Unit Description Hydrastep Pressure Parts 4-8 24675030

Page 87 - 3B.2 INSTALLATION

Hydrastep Pressure Parts Unit Specifications - Hydrastep 24675030 5-1 5 Unit Specifications - Hydrastep 5.1 ELECTRODES Type 459600602 Complete with

Page 88 - 3b-4 24685034

Unit Specifications - Hydrastep Hydrastep Pressure Parts Manual 5-2 24675030 5.2 WATER COLUMNS Type Low Pressure: Rating 120bar (1740psi) at 343

Page 89

Pt.3-1 Part 3 Hydrastep 2468CA, CB, CC & CD Electronic Gauging System

Page 90 - 3b-6 24685034

Introduction to the Hydrastep 2468 Electronic Gauging System Hydrastep 2468CB and 2468CD Manual 1-6 24685034 1.2.3 SYSTEM FAULTS (2468CB OR 2468CD

Page 91

Pt3-2

Page 92 - 3b-8 24685034

Hydrastep 2468 - Technical Manual Appendix A: CSA Approval A-1 A CSA Certified A.1 GENERAL All drawings in this manual are given here for planning

Page 93

Appendix A: CSA Approval Hydrastep 2468 - Technical Manual A-2 Drawing 24685037 Sheet 1 of 2: Hydrastep Control Diagram, CSA Certified Connecti

Page 94 - 3b-10 24685034

Hydrastep 2468 - Technical Manual Appendix A: CSA Approval A-3 Drawing 24685037 Sheet 2 of 2: Hydrastep Control Diagram, Notes for Sheet 1

Page 95 - 3b-11

Appendix A: CSA Approval Hydrastep 2468 - Technical Manual A-4

Page 97 - 3b-13

Hydrastep 2468Operating Manual24685034, Rev. AEJune 2011The Emerson logo is a trade mark and service mark of Emerson Electric Co. Mobrey is a regis

Page 98 - 3b-14 24685034

Hydrastep 2468CB and 2468CD Manual Introduction to the Hydrastep 2468 Electronic Gauging System 24685034 1-7 1.4 HYDRASTEP 2468 UPGRADE PATHS AND A

Page 99 - 3b-15

CATEGORY SYMPTOM POSSIBLE CAUSES (See Note 1) SOLUTION (See Note 2) PSU (AC) PSU (DC)  Hydrastep system does not power-up.  Hydrastep

Page 100 - 3b-16 24685034

Introduction to the Hydrastep 2468 Electronic Gauging System Hydrastep 2468CB and 2468CD Manual 1-8 24685034

Page 101 - 3B.4 COMPONENT REPLACEMENT

Hydrastep 2468CB and 2468CD Manual 2468CB & 2468CD Dual Power Supply Version 24685034 2-1 2 2468CB & 2468CD Dual Power Supply Version Conte

Page 102 - 3B.5 SPECIFICATION

2468CB & 2468CD Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-2 24685034 2.5.2 DISPLAY BOARD 24680515 ...

Page 103 - Contents

Hydrastep 2468CB and 2468CD Manual 2468CB & 2468CD Dual Power Supply Version 24685034 2-3 2.1 INTRODUCTION This chapter introduces the dual pow

Page 104 - Illustrations

2468CB & 2468CD Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-4 24685034 Figure 2.1: Outline drawing showing PCB l

Page 105 - 3C.2 INSTALLATION

Hydrastep 2468CB and 2468CD Manual 2468CB & 2468CD Dual Power Supply Version 24685034 2-5 2.3.1 INPUT BOARD (PCB 24680501 AND PCB 24680516) Th

Page 106 - 3c-4 24685034

2468CB & 2468CD Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-6 24685034 2.3.3 DISPLAY BOARD (PCB 24680515) The display board

Page 107 - 24685034

Hydrastep 2468CB and 2468CD Manual 2468CB & 2468CD Dual Power Supply Version 24685034 2-7 2.3.3.2 Links LK2, LK3, LK4 and LK5 These links are

Page 108 - 3c-6 24685034

2468CB & 2468CD Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-8 24685034 2.4 INSTALLATION This section deals with the mechanic

Page 109

Hydrastep 2468CB and 2468CD Manual 2468CB & 2468CD Dual Power Supply Version 24685034 2-9 Figure 2.2: Installation diagram for Hydras

Page 110 - 3c-8 24685034

HYDRASTEP START-UP It is possible that some of these conditions will be seen on a new Hydrastep installation. ** This does not mean that the equipme

Page 111

2468CB & 2468CD Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-10 24685034 2.4.2 ELECTRICAL INSTALLATION This section deals wit

Page 112 - 3c-10 24685034

Hydrastep 2468CB and 2468CD Manual 2468CB & 2468CD Dual Power Supply Version 24685034 2-11 2.4.2.2 Connecting Cables to Water Column Electrode

Page 113 - 3c-11

2468CB & 2468CD Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-12 24685034 Figure 2.3: Enclosure cable layout for 16 elect

Page 114 - 3c-12 24685034

Hydrastep 2468CB and 2468CD Manual 2468CB & 2468CD Dual Power Supply Version 24685034 2-13 Wiring to the ‘hinge-side’ 24680501 board (even-numb

Page 115 - 3c-13

2468CB & 2468CD Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-14 24685034 6. With power disconnected release voltage selectio

Page 116 - 3C.4 COMPONENT REPLACEMENT

Hydrastep 2468CB and 2468CD Manual 2468CB & 2468CD Dual Power Supply Version 24685034 2-15 2.4.2.5 Analogue Output Connection WARNING Mains

Page 117 - 3C.5 SPECIFICATION

2468CB & 2468CD Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-16 24685034 2.4.2.6 Opto-Isolated Fault Output Connection WARN

Page 118 - 3c-16 24685034

Hydrastep 2468CB and 2468CD Manual 2468CB & 2468CD Dual Power Supply Version 24685034 2-17 This concludes the electrical installation requireme

Page 119

2468CB & 2468CD Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-18 24685034 2.5.1.2 Pulsed Output Setting As configured at the

Page 120

Hydrastep 2468CB and 2468CD Manual 2468CB & 2468CD Dual Power Supply Version 24685034 2-19 2.5.1.4 Configuring the Unit to Detect Electrode Er

Page 121 - 4.1 REMOTE DISPLAY OPTIONS

About this manual This manual describes the Hydrastep 2468CB and 2468CD Electronic Gauging Systems along with the recommended options. Except where

Page 122 - 4.2 CONFIGURATION

2468CB & 2468CD Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-20 24685034 2.5.2 DISPLAY BOARD 24680515 The Display Board need

Page 123 - 24685034 4-5

Hydrastep 2468CB and 2468CD Manual 2468CB & 2468CD Dual Power Supply Version 24685034 2-21 Figure 2.5- Location of display board links LK1

Page 124 - 4.3 MECHANICAL INSTALLATION

2468CB & 2468CD Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-22 24685034 2.5.2.3 ‘Switching Threshold’ Setting WARNING Mai

Page 125 - 4.4 ELECTRICAL INSTALLATION

Hydrastep 2468CB and 2468CD Manual 2468CB & 2468CD Dual Power Supply Version 24685034 2-23 2.6 FAULT ANALYSIS & CORRECTIVE ACTION Faults i

Page 126

2468CB & 2468CD Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-24 24685034 Indication Fault(s) Analysis and Corrective Actio

Page 127 - 24685034 4-9

Hydrastep 2468CB and 2468CD Manual 2468CB & 2468CD Dual Power Supply Version 24685034 2-25 Indication Fault(s) Analysis and Corrective Actio

Page 128

2468CB & 2468CD Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-26 24685034 Indication Fault(s) Analysis and Corrective Actio

Page 129

Hydrastep 2468CB and 2468CD Manual 2468CB & 2468CD Dual Power Supply Version 24685034 2-27 Indication Fault(s) Analysis and Corrective Actio

Page 130

2468CB & 2468CD Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-28 24685034 Indication Fault(s) Analysis and Corrective Actio

Page 131 - 4.5 SYSTEM OPERATION

Hydrastep 2468CB and 2468CD Manual 2468CB & 2468CD Dual Power Supply Version 24685034 2-29 Indication Fault(s) Analysis and Corrective Actio

Page 132

SYMBOLS USED IN THIS MANUAL AND ON THE UNIT Symbol Meaning Direct Current Alternating Current Earth (ground) terminal

Page 133 - 24685034 4-15

2468CB & 2468CD Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-30 24685034 2.6.1 COMPONENT REPLACEMENT The Hydrastep 2468 conta

Page 134 - 4.7 COMPONENT REPLACEMENT

Hydrastep 2468CB and 2468CD Manual 2468CB & 2468CD Dual Power Supply Version 24685034 2-31 2.6.2 PARTS LIST - HYDRASTEP 2468 CB & CD VERSI

Page 135 - 4.8 SPECIFICATION

2468CB & 2468CD Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-32 24685034 2.7 SPECIFICATION Enclosure: 425mm x 325mm x 163mm

Page 136

Hydrastep 2468CB and 2468CD Manual Wiring Diagrams for Dual Power Supply Version 24685034 2-WD.1 2 Wiring Diagrams for Dual Power Supply Version Co

Page 137 - Hydrastep Pressure Parts

Wiring Diagrams for Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-WD.2 24685034

Page 138 - Pt.2-2 24675030

Hydrastep 2468CB and 2468CD Manual Wiring Diagrams for Dual Power Supply Version 24685034 2-WD.3 Figure 2.1 - Electrode cable connections to 8

Page 139 - About this manual

Wiring Diagrams for Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-WD.4 24685034 Figure 2.2 - Electrode cable connections to 10

Page 140 - Pt.2-4 24675030

Hydrastep 2468CB and 2468CD Manual Wiring Diagrams for Dual Power Supply Version 24685034 2-WD.5 Figure 2.3 - Electrode cable connections to 12

Page 141 - ELECTRODE INSTALLATION

Wiring Diagrams for Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-WD.6 24685034 Figure 2.4 - Electrode cable connections to 1

Page 142 - Pt.2-6 24675030

Hydrastep 2468CB and 2468CD Manual Wiring Diagrams for Dual Power Supply Version 24685034 2-WD.7 Figure 2.5 - Electrode cable connections to 16

Page 144 - Pt.2-8 24675030

Wiring Diagrams for Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-WD.8 24685034 Figure 2.6 - Electrode cable connections to 18

Page 145 - Pt.2-9

Hydrastep 2468CB and 2468CD Manual Wiring Diagrams for Dual Power Supply Version 24685034 2-WD.9 Figure 2.7 - Electrode cable connections to

Page 146 - Pt.2-10 24675030

Wiring Diagrams for Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-WD.10 24685034 Figure 2.8 - Electrode cable connections to

Page 147 - General Introduction

Hydrastep 2468CB and 2468CD Manual Wiring Diagrams for Dual Power Supply Version 24685034 2-WD.11 Figure 2.9 - Electrode cable connections to

Page 148 - 1-2 24675030

Wiring Diagrams for Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-WD.12 24685034 Figure 2.10 - Electrode cable connections t

Page 149 - 1.2 WATER LEVEL INDICATION

Hydrastep 2468CB and 2468CD Manual Wiring Diagrams for Dual Power Supply Version 24685034 2-WD.13 Figure 2.11 - Electrode cable connections to

Page 150 - 1-4 24675030

Wiring Diagrams for Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-WD.14 24685034 Figure 2.12 - Electrode cable connections t

Page 151 - 24675030

Hydrastep 2468CB and 2468CD Manual Wiring Diagrams for Dual Power Supply Version 24685034 2-WD.15 Figure 2.13 - Electrode cable connections to

Page 152 - 1-6 24675030

Wiring Diagrams for Dual Power Supply Version Hydrastep 2468CB and 2468CD Manual 2-WD.16 24685034

Page 153 - Installation Procedures

Hydrastep 2468CB and 2468CD Manual Relay Output Board Option 24685034 3a-1 3a 2468 - Relay Output Board Option Contents Page No. 3A.1 GENERAL DES

Page 154 - 2-2 24675030

24685034 Pt.1-1 Part 1 Hydrastep 2468CB & 2468CD Electronic Gauging System

Page 155 - 2.2 STORAGE

Relay Output Board Option Hydrastep 2468CB and 2468CD Manual 3a-2 24685034 Illustrations Figure 3a.1 - View of relay output board showing switch p

Page 156 - 2-4 24675030

Hydrastep 2468CB and 2468CD Manual Relay Output Board Option 24685034 3a-3 3A.1 GENERAL DESCRIPTION The Relay Output Board (PCB 24680504) has four

Page 157

Relay Output Board Option Hydrastep 2468CB and 2468CD Manual 3a-4 24685034 3a.2.2.1 Fitting the Nylon Spacers to the Relay Output Board The spacer

Page 158 - 2-6 24675030

Hydrastep 2468CB and 2468CD Manual Relay Output Board Option 24685034 3a-5 3A.2.3 ELECTRICAL INSTALLATION This sub-section deals with the output of

Page 159

Relay Output Board Option Hydrastep 2468CB and 2468CD Manual 3a-6 24685034 3A.3 RELAY BOARD CONFIGURATION The 24680504 Relay Output Board has thre

Page 160 - 2-8 24675030

Hydrastep 2468CB and 2468CD Manual Relay Output Board Option 24685034 3a-7 3A.3.1 RELAY OUTPUT BOARD 3a.3.1.1 Configuring the Relay Output Board

Page 161

Relay Output Board Option Hydrastep 2468CB and 2468CD Manual 3a-8 24685034 3a.3.1.3 Relay Energisation (‘In Steam’ or ‘In Water’) - SW5 This is a

Page 162 - 3-2 24675030

Hydrastep 2468CB and 2468CD Manual Relay Output Board Option 24685034 3a-9 3A.3.2 ALARM AND TRIPPING FACILITIES The relay boards provide high and

Page 163 - 3.1 BACKGROUND

Relay Output Board Option Hydrastep 2468CB and 2468CD Manual 3a-10 24685034 3a.3.2.3 ‘One out of Two’ Relay Alarm System Either of the relays invo

Page 164 - 3-4 24675030

Hydrastep 2468CB and 2468CD Manual Relay Output Board Option 24685034 3a-11 3a.3.2.4 ‘Two out of Two’ Relay Alarm System This system requires both

Page 165 - AND GASKETS

Pt.1-2 24685034

Page 166 - 3-6 24675030

Relay Output Board Option Hydrastep 2468CB and 2468CD Manual 3a-12 24685034 3a.3.2.5 ‘Two out of Four’ Relay Alarm System In the following diagram

Page 167 - 3.2.4 WATER COLUMN LIFE

Hydrastep 2468CB and 2468CD Manual Relay Output Board Option 24685034 3a-13 In the following diagrams (6A & 6B)  indicate the electrode cha

Page 168 - 3-8 24675030

Relay Output Board Option Hydrastep 2468CB and 2468CD Manual 3a-14 24685034 3a.3.2.6 ‘Two out of Three’ Relay Alarm System In the following diagra

Page 169 - Unit Description

Hydrastep 2468CB and 2468CD Manual Relay Output Board Option 24685034 3a-15 3A.4 COMPONENT REPLACEMENT The relay board contains no replaceable circ

Page 170 - 4-2 24675030

Relay Output Board Option Hydrastep 2468CB and 2468CD Manual 3a-16 24685034 3A.5 SPECIFICATION Outputs: 4 x Alarm/Trip Relays Relay Contact Rati

Page 171 - 4.1 LOW PRESSURE ELECTRODES

Hydrastep 2468CB and 2468CD Manual Delay Relay Output Board Option 24685034 3b-1 3b Delay Relay Output Board Option Contents Page No. 3B.1 GENERA

Page 172 - 4.2 HIGH PRESSURE ELECTRODES

Delay Relay Output Board Option Hydrastep 2468CB and 2468CD Manual 3b-2 24685034 3B.5 SPECIFICATION ...

Page 173 - 4.3 WATER COLUMN (L.P.)

Hydrastep 2468CB and 2468CD Manual Delay Relay Output Board Option 24685034 3b-3 3B.1 GENERAL DESCRIPTION The Delay Relay Output Board (PCB 24680509

Page 174 - 4.4 WATER COLUMN (H.P.)

Delay Relay Output Board Option Hydrastep 2468CB and 2468CD Manual 3b-4 24685034 3B.2.2 MECHANICAL INSTALLATION The output board is mounted directly

Page 175 - 24675030 4-7

Hydrastep 2468CB and 2468CD Manual Delay Relay Output Board Option 24685034 3b-5 3B.2.3 ELECTRICAL INSTALLATION This sub-section deals with the outp

Page 176 - 4-8 24675030

24685034 Pt.1-3 DANGEROUS VOLTAGES ARE PRESENT IN THIS EQUIPMENT. ANY WARNING NOTICES OR PROCEDURES CONTAINED IN THIS MANUAL OR ON THE EQUIPM

Page 177 - 5.1 ELECTRODES

Delay Relay Output Board Option Hydrastep 2468CB and 2468CD Manual 3b-6 24685034 3B.3 DELAY RELAY BOARD CONFIGURATION The 24680509 Delay Relay Outp

Page 178 - 5.2 WATER COLUMNS

Hydrastep 2468CB and 2468CD Manual Delay Relay Output Board Option 24685034 3b-7 3B.3.1 DELAY RELAY OUTPUT BOARD 3b.3.1.1 Configuring the Delay Rel

Page 179

Delay Relay Output Board Option Hydrastep 2468CB and 2468CD Manual 3b-8 24685034 3b.3.1.3 Relay Energisation (‘In Steam’ or ‘In Water’) - SW5 This

Page 180 - Pt3-2

Hydrastep 2468CB and 2468CD Manual Delay Relay Output Board Option 24685034 3b-9 3b.3.1.6 Delay Circuit Configuration By means of split pad links i

Page 181 - CSA Certified

Delay Relay Output Board Option Hydrastep 2468CB and 2468CD Manual 3b-10 24685034 3b.3.1.7 Configuring the Delay Circuit Split Pads WARNING Mains

Page 182

Hydrastep 2468CB and 2468CD Manual Delay Relay Output Board Option 24685034 3b-11 3B.3.2 ALARM AND TRIPPING FACILITIES The relay boards provide hig

Page 183

Delay Relay Output Board Option Hydrastep 2468CB and 2468CD Manual 3b-12 24685034 3b.3.2.3 ‘One out of Two’ Relay Alarm System Either of the relays

Page 184

Hydrastep 2468CB and 2468CD Manual Delay Relay Output Board Option 24685034 3b-13 3b.3.2.4 ‘Two out of Two’ Relay Alarm System This system requires

Page 185

Delay Relay Output Board Option Hydrastep 2468CB and 2468CD Manual 3b-14 24685034 3b.3.2.5 ‘Two out of Four’ Relay Alarm System In the following di

Page 186 - Hydrastep 2468

Hydrastep 2468CB and 2468CD Manual Delay Relay Output Board Option 24685034 3b-15 3b.3.2.6 ‘Two out of Four’ Relay Alarm System (contd.) In the fol

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