Emerson FISHER 657 Instruction Manual

Browse online or download Instruction Manual for Motor vehicle accessories & components Emerson FISHER 657. Emerson FISHER 657 Instruction manual [en] User Manual

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www.Fisher.com
Fisherr EHD, EHS, and EHT Valves
NPS 1-1/2x1 through N PS 8x6
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 2.................................
Specifications 3...............................
Educational Services 3.........................
Installation 4..................................
Maintenance 6.................................
Packing Lubrication 7..........................
Packing Maintenance 7.........................
Replacing Packing 8........................
Trim Removal 12..............................
Valve Plug Maintenance 15.....................
Lapping Seats 16..............................
Trim Replacement 16..........................
Retrofit: Installing C-seal Trim 22................
Replacement of Installed C-seal Trim 25...........
Trim Removal (C-seal Constructions) 25.......
Lapping Metal Seats (C-seal Constructions) 27..
Remachining Metal Seats
(C-seal Constructions) 27.................
Trim Replacement (C-seal Constructions) 27...
Parts Ordering 29...............................
Parts Kits 29...................................
Parts List 30...................................
Figure 1. Fisher EH Valve with 657 Actuator
W3387
Introduction
Scope of Manual
This instruction manual includes installation, maintenance, and parts information for the Fisher EHD, EHS, and EHT
control valves in NPS 1-1/2 x 1 through NPS 8x6. Refer to separate manuals for instructions covering the actuator,
positioner, ENVIRO-SEALt packing, HIGH-SEAL packing, and accessories.
Do not install, operate, or maintain EHD, EHS, or EHT valves without being fully trained and qualified in valve, actuator,
and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important
to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If
you have any questions about these instructions, contact your Emerson Process Management sales office before
proceeding.
Unless otherwise noted, all NACE references are to NACE MR0175-2002.
Instruction Manual
D100394X012
EH (1-1/2x1 through 8x6)
December 2014
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1 2 3 4 5 6 ... 51 52

Summary of Contents

Page 1 - NPS 1-1/2x1 through N PS 8x6

www.Fisher.comFisherr EHD, EHS, and EHT ValvesNPS 1-1/2x1 through N PS 8x6ContentsIntroduction 1...Scope of Manual 1...

Page 2 - Description

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201410Figure 4. Packing ArrangementsUPPER WIPER (KEY 12)PTFE V-RINGSINGLE PACKINGGRAPHIT

Page 3 - Educational Services

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201411rounded rod or other tool that will n ot scratch the packing box wall. For extensi

Page 4 - Installation

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201412When all nuts are tightened to that torque value, increase the torque by one fourt

Page 5

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201413If desired, a tool can also be machined for a valve of specific size and valve cla

Page 6 - Maintenance

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201414Figure 6. Detail of Protected Soft SeatINNER PLUGOUTER PLUGCAGESEAT RINGPROTECTED

Page 7 - Packing Maintenance

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201415Figure 7. Typical Balanced TSO TrimVALVE PLUG SEALPROTECTED SOFT SEATA7096Valve Pl

Page 8 - Replacing Packing

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 2014163. Thread the new stem into the valve plug and tighten it to the appropriate torqu

Page 9

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201417Figure 8. Trim Surfaces Requiring LubricationSEAT RING RETAINERA3583SEAT RING GASK

Page 10 - Instruction Manual

Figure 9. Information for Machining and Use of Seat Ring Retainer ToolDIM EDIM GDIM F0.0625 RDIA DDIA C125DIM HCHAMDIA ADIA B0.75 MIN1.625 MAXDIM J2 L

Page 11

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201419Table 9. Recommended Torque for Installing Seat Ring RetainerVALVESIZE,NPSVALVEBOD

Page 12 - Trim Removal

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 20142Table 1. SpecificationsEnd Connection StylesButtwelding: All available ASME B16.25

Page 13

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201420CAUTIONHold the torque wrench at right angles to the seat ring retainer when apply

Page 14 - TSO Trim

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201421Secure with the retaining ring (key 10). For an NPS 6 valve with a level D Whisper

Page 15 - Valve Plug Maintenance

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201422serial card provided with this product. Use of unapproved materials and parts coul

Page 16 - Trim Replacement

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201423CAUTIONTo avoid leakage when the valve is returned to service, use appropriate met

Page 17

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201424FOR VALVEPLUGSFITTINGPORT SIZE(Inches)DIMENSIONS, mm(See Drawing Below)Part Number

Page 18

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201425CAUTIONTo avoid excessive leakage and seat erosion, the valve plug must be initial

Page 19

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201426Figure 12. Installing the C-seal Plug Seal Using the Installation ToolNOTE:PRESS I

Page 20

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201427seal contacts the cage, and inspect the sealing surface where the C-seal plug seal

Page 21 - All Constructions

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 2014283. PlacetheC-sealplugsealoverthetopofthevalveplugandpressitontotheplugusingtheinst

Page 22

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201429Parts OrderingEach body-bonnet assembly is assigned a serial number, which can be

Page 23

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 20143appliedinprocesseswithafluidtemperatureofupto593_C (1100_F), provided other materia

Page 24

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201430Parts ListNotePart numbers are shown for recommended spares only. For partnumbers

Page 25

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201431Figure 16. Fisher EH Bonnet Assembly71 mm (2-3/16 INCH) YOKE BOSS BONNETWITH SINGL

Page 26

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201432Figure 17. Fisher EHD ValveFLOW DIRECTION FOR ALL TRIMS EXCEPT WITH A WHISPERTRIM

Page 27

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201433Figure 18. Fisher EHS ValveFLOW DIRECTION FOR ALL TRIMS EXCEPT THOSE WITH A CAVITR

Page 28

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201434Figure 19. Belleville Washer Body-to-Bonnet BoltingGE60624-CSHOWN INUNCOMPRESSED“F

Page 29 - Parts Kits

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201435Figure 20. Fisher EHT ValveFLOW DIRECTION FOR ALL TRIMS EXCEPT WITH A WHISPERTRIM

Page 30 - Parts List

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201436Figure 21. Typical Cavitrol III ConstructionsVIEW A57A2883-BGASKETED SEAT RINGCONS

Page 31

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201437Keys 6*, 7*, and 12* Soft Packing PartsPACKINGARRANGEMENTKEYNUMBERPACKING PARTDESC

Page 32

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201438Keys 8, 10, 11* and 13 Metal Packing PartsPACKINGTYPEKEYNUMBERDESCRIPTIONQUANTITY

Page 33

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201439Key 2* Cage For Valve Bodies Without Whisper Trim I II Cage or Cavitrol III TrimVA

Page 34

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 20144InstallationWARNINGAlways wear protective gloves, clothing, and eyewear when perfor

Page 35

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201440C-seal Parts for Fisher EHD Valve (Keys 2*, 3*, 6*, 64*, 8*, and 4*)VALVESIZEPORTD

Page 36

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201441Key 3* Valve Plug for 1-1/2 x 1 and 2 x 1 Fisher EHS Valve Body with Micro-Flute V

Page 37

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201442Key 3* Valve Plug or Plug/Diverter for an NPS 6 CL2500 Valve Without Micro-Form, M

Page 38

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201443Key3*ValvePlugforNPS6and8x6ValvewithWhisperTrimIIICageVALVEBODYDESIGNMATERIALOPERA

Page 39

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201444Key 4* Valve Plug Stem for CL2500 Valve without Whisper Trim III or Cavitrol III T

Page 40

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201445Key 4* Valve Plug Stem for NPS 4 or 6 Valve with Whisper Trim III CageVALVEBODYRAT

Page 41

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201446Key 6* Seat Ring and Key 7* Seat Ring Retainer for Gasketed Seat Ring Construction

Page 42

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201447Key 6* Seat Ring and Key 7* Seat Ring Retainer for a NPS 4 or 6 Valve with Whisper

Page 43

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201448Key 8* R30003/PTFE Seal Ring and Key 30* Graphite Piston Ring for Fisher EHT witho

Page 44

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201449Figure 22. NPS 3 to 6 Fisher EHT Valve Using PEEK Anti-Extrusion Rings21B2120-AA71

Page 45

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201453. The control valve must be installed with the actuator vertical above the valve b

Page 46

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201450TSO Parts for Fisher EHS and EHT Valves (Keys 2*, 6*, and 3*)VALVESIZECLASSPORTDIA

Page 47

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201451TSO Parts for Fisher EHS and EHT Valves (Keys 8*, 63*, 9*, and 10*)VALVESIZECLASSP

Page 48

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 201452Actuator Groups by Type NumberGroup 154 mm (2-1/8 Inch),71 mm (2-13/16 Inch),or 90

Page 49

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 20146MaintenanceValve parts are subject to normal wear and must be inspected and replace

Page 50

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 20147WARNINGPersonal injury could result from packing leakage. Valve packing was tighten

Page 51

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 20148Replacing PackingKey numbers referred to in this procedure are shown i n figure 16

Page 52

Instruction ManualD100394X012EH (1-1/2x1 through 8x6)December 20149Figure 3. Live-Loaded Packing39B4153-AA6297-1Typical HIGH-SEAL ULF Packing SystemTy

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