Emerson 5081-T Instruction Manual

Model 5081-TTwo-Wire Toroidal Conductivity TransmitterInstruction ManualPN 51-5081T/rev.DFebruary 2006

4MODEL 5081-T SECTION 1.0DESCRIPTION AND SPECIFICATIONS1.4 TRANSMITTER DISPLAY DURINGCALIBRATION AND PROGRAMMING(FIGURE 1-1)1. Continuous display of

5MODEL 5081-T SECTION 1.0DESCRIPTION AND SPECIFICATIONS1.6 HART COMMUNICATIONS1.6.1 OVERVIEW OF HART COMMUNICATIONHART (highway addressable remote tr

6MODEL 5081-T SECTION 1.0DESCRIPTION AND SPECIFICATIONS1.8 ASSET MANAGEMENT SOLUTIONSAsset Management Solutions (AMS) is software that helps plant per

MODEL 5081-T SECTION 1.0DESCRIPTION AND SPECIFICATIONSFIGURE 1-5. AMS MAIN MENU TOOLS7

8MODEL 5081-T SECTION 2.0INSTALLATIONSECTION 2.0INSTALLATION2.1 Unpacking and Inspection2.2 Orienting the Display Board2.3 Mechanical Installation2.4

9MODEL 5081-T SECTION 2.0INSTALLATIONFIGURE 2-1. Mounting the Model 5081-T Toroidal Conductivity Transmitter on a Flat SurfaceMILLIMETERINCH2.3.2 Moun

10MODEL 5081-T SECTION 2.0INSTALLATIONFIGURE 2-2. Using the Pipe Mounting Kit to Attach the Model 5081-T Conductivity Transmitter to a PipeMILLIMETERI

11MODEL 5081-T SECTION 2.0INSTALLATIONTABLE 2-1. Model 5081-T Sensor Selection2.3.4 Inductive Loops. The Model 5081-T conductivity transmitter is de

12MODEL 5081-T SECTION 2.0INSTALLATION2.4 POWER SUPPLY/CURRENT LOOP— MODEL 5081-T-HT2.4.1 Power Supply and Load Requirements.Refer to Figure 2-3.The

13MODEL 5081-T SECTION 2.0INSTALLATION2.5 POWER SUPPLY WIRING FOR MODEL 5081-T-FF/FI2.5.1 Power Supply Wiring. Refer to Figure 2-5 andFigure 2-6.Run

Emerson Process ManagementRosemount Analytical Inc.2400 Barranca ParkwayIrvine, CA 92606 USATel: (949) 757-8500Fax: (949) 474-7250http://www.raihome.

14MODEL 5081-T SECTION 3.0 WIRINGSECTION 3.0WIRING3.1 Sensor Wiring3.2 Electrical Installation3.1.1 WIRING THROUGH A JUNCTION BOXThe sensor can be w

15MODEL 5081-T SECTION 3.0 WIRING3.1.2 POWER WIRING MODEL 5081-T-HTFor general purpose areas, wire power as shownin Figure 3-2. For hazardous areas, p

16MODEL 5081-T SECTION 3.0 WIRING3.2 ELECTRICAL INSTALLATIONAll Rosemount Analytical contacting conductivity sensors with PT100 RTD or PT1000 RTD are

MODEL 5081-T SECTION 3.0 WIRINGFIGURE 3-6. Wiring Models 222, 225, 226, 228, 242, & 247 sensors to Model 5081-T transmitter17

18MODEL 5081-T SECTION 3.0 WIRINGFIGURE 3-7. Wiring Models 222, 225, 226, & 228 sensors to Model 5081-T transmitter

MODEL 5081-T SECTION 4.0INTRINSICALLY SAFE & EXPLOSION PROOFSECTION 4.0INTRINSICALLY SAFE & EXPLOSION PROOF19FIGURE 4-1. Model 5081-T-HT Infra

20MODEL 5081-T SECTION 4.0INTRINSICALLY SAFE & EXPLOSION PROOFFIGURE 4-3. FM Explosion-Proof Installation for Model 5081-T-HT4.1 INTRINSICALLY SAF

MODEL 5081-T SECTION 4.0INTRINSICALLY SAFE & EXPLOSION PROOF21FIGURE 4-4. FM Intrinsically Safe Installation for Model 5081-T-HT

22MODEL 5081-T SECTION 4.0INTRINSICALLY SAFE & EXPLOSION PROOFFIGURE 4-5. CSA Intrinsically Safe Installation for Model 5081-T-HT

MODEL 5081-T SECTION 4.0INTRINSICALLY SAFE & EXPLOSION PROOF23FIGURE 4-6. ATEX Intrisically Safe Label for Model 5081-T-HT

iMODEL 5081-T TABLE OF CONTENTSMODEL 5081-TTWO-WIRE TRANSMITTERTABLE OF CONTENTSSection Title Page1.0 DESCRIPTION AND SPECIFICATIONS ...

24MODEL 5081-T SECTION 4.0INTRINSICALLY SAFE & EXPLOSION PROOFFIGURE 4-7. ATEX Intrisically Safe Label for Model 5081-T-HT

MODEL 5081-T SECTION 4.0INTRINSICALLY SAFE & EXPLOSION PROOF25FIGURE 4-8. FM Explosion-Proof Installation for Model 5081-T-FF4.2 INTRINSICALLY SAF

26MODEL 5081-T SECTION 4.0INTRINSICALLY SAFE & EXPLOSION PROOFFIGURE 4-9. FM Intrinsically Safe Installation for Model 5081-T-FF

MODEL 5081-T SECTION 4.0INTRINSICALLY SAFE & EXPLOSION PROOF27FIGURE 4-10. CSA Intrinsically Safe Installation for Model 5081-T-FF

28MODEL 5081-T SECTION 4.0INTRINSICALLY SAFE & EXPLOSION PROOFFIGURE 4-11. ATEX Intrisically Safe Label for Model 5081-T-FF

MODEL 5081-T SECTION 4.0INTRINSICALLY SAFE & EXPLOSION PROOF29FIGURE 4-12. ATEX Intrinsically Safe Installation for Model 5081-T-FF

30FIGURE 4-13. FM Explosion-Proof Installation for Model 5081-T-FI5/6/04J. FLOCK5/6/04J. FLOCK 70°C MAXCLASS III, DIV 1CLASS II, DIV 1, GPS E-GCL

31FM A5/6/04J. FLOCK5/6/04J. FLOCK.140±.0051.30±.02.650±.015.1252.180±.0052.56±.02.120±.015Ø .125R .255-6-04

32FM BLa, Lt OR Lo; OR Lc/Rc (La/Ra OR Lo/Ro) AND Li/Ri (La/Ra OR Lo/Ro)1. INSTALLATION SHOULD BE IN ACCORDANCE WITH ANSI/

33THIS DOCUMENT ISCERTIFIED BYREVREVREVREVREVREVREVISIONS NOT PERMITTEDW/O AGENCY APPROVALDIMENSIONS ARE IN INCHESREMOVE BURRS & SHARP EDGES .020

MODEL 5081-T TABLE OF CONTENTSTABLE OF CONTENTS CONT’Dii7.0 PROGRAMMING...

Rosemount Analytical,Uniloc Divisi on2400 Barranca PkwyIrvine, CA 92 606UNLESS OTHERWISE SPECIFIEDDIMENSION S ARE IN INCHESREMOVE BURRS & SHARP E

359241514-01/ADIMENSIONS ARE IN INCHESREMOVE BURRS & SHARP EDGES .020 MAXMACHINED FILLET RADII .020 MAX-ITEMPART NODESCRIPTIONQTYSCALESIZEREVDWG N

Rosemount Analytical,Uniloc Division2400 Bar ranca Pk wyIrvine, CA 92606UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESREMOVE BURRS & SHARP EDG

37MODEL 5081-T SECTION 5.0 DISPLAY AND OPERATIONSECTION 5.0DISPLAY AND OPERATION5.1 Displays5.2 Infrared Remote Controller (IRC) - Key Functions5.3 Qu

385.2 INFRARED REMOTE CONTROLLER (IRC) - KEY FUNCTIONSThe infrared remote controller is used to calibrate and program the transmitter and to read diag

39MODEL 5081-T SECTION 5.0 DISPLAY AND OPERATION5.3 QUICK START FOR MODEL 5081-T-HT (HART)1. On the Remote, press PROG, NEXT, NEXT, ENTER.2. Use th

MODEL 5081-T SECTION 5.0 DISPLAY AND OPERATION5.4 QUICK START FOR MODEL 5081-T-FF/FI (FOUNDATION FIELDBUS)1. On the Remote, press PROG, NEXT, ENTER.

41MODEL 5081-T SECTION 5.0 DISPLAY AND OPERATION5.5 MENU TREE - ConductivityThe Model 5081-T transmitter has three menus: CALIBRATE, PROGRAM, and DIA

MODEL 5081-T SECTION 5.0 DISPLAY AND OPERATION42PROGRAM MENU MNEMONICS9>U:>UCurrent output menu header&7-4mA current output (setpoint)$"

43MODEL 5081-T SECTION 5.0 DISPLAY AND OPERATION5.6 DIAGNOSTIC MESSAGESWhenever a warning or fault limit has been exceeded, the transmitter displays

iiiMODEL 5081-T TABLE OF CONTENTSLIST OF FIGURESNumber Title Page1-1 Transmitter Display During Calibration and Programming ...

44MODEL 5081-T SECTION 5.0 DISPLAY AND OPERATIONVARIABLE NAME MNEMONIC FACTORY SETTINGS CUSTOMER SETTINGSProgram MenuOutput9VURVU– ___________4 mA &am

455.8 SECURITY5.8.1 General. Use the programmable security code to protect program and calibrationsettings from accidentally being changed. The trans

46MODEL 5081-T SECTION 6.0START-UP AND CALIBRATIONSECTION 6.0START-UP AND CALIBRATION6.1 ACCESSING THE CALIBRATE MENUThe “Calibrate” menu is used to c

476.2 CALIBRATE MENU To access the “Calibrate” menu, press the CALkey on the Infrared Remote Control. If security hasbeen enabled, the secondary proce

48MODEL 5081-T SECTION 6.0START-UP AND CALIBRATION6.2.5 Temp Slope1. Press NEXT to enter the tEMP SLOPE menu.The correct temperature slope must be ent

49MODEL 5081-T SECTION 6.0START-UP AND CALIBRATIONTABLE 6-1. CALIBRATE MENU MNEMONICS/-[5ES-U1 Calibrate menu header/-[ Sensor calibrationU17:!<[9:

50MODEL 5081-T SECTION 7.0PROGRAMMINGSECTION 7.0PROGRAMING7.1 General7.2 Output7.3 Temp7.4 Display7.5 HART7.6 Setup Cust7.7 Range7.8 Default7.1 GENERA

MODEL 5081-T SECTION 7.0PROGRAMMING7.2 OUTPUT (5081-HT only)7.2.1 PurposeThis section describes how to do the following:1. assign values to the 4 and

52MODEL 5081-T SECTION 7.0PROGRAMMING7.2.3 Procedure1. Press PROG on the remote controller. The OutPut submenu appears.2. Press ENTER. The screen disp

MODEL 5081-T SECTION 7.0PROGRAMMING7.3 TEMP7.3.1 PurposeThis section describes how to do the following:1. Enable and disable automatic temperature co

ivMODEL 5081-T TABLE OF CONTENTSLIST OF FIGURES - CONT’DNumber Title Page5-1 Process Display Screen ...

54MODEL 5081-T SECTION 7.0PROGRAMMING1. Press PROG on the remote controller.2. Press NEXT until the diSPLAy submenu appears. Press ENTER.3. Press  or

7.5 HARTIn multi-drop operation, polling addresses can be more conveniently set and debugging more conveniently performedusing the infrared remote con

567.6 SETUP CUSTThe Model 5081-T contains a curve fitting program that can create a second order curve for3 to 5 user supplied data points. If only tw

MODEL 5081-T SECTION 7.0PROGRAMMING7.7 RANGE7.7.1 PurposeThis section provides the steps to select automatic ranging or a specific fixed range of meas

58MODEL 5081-T SECTION 8.0FOUNDATION FIELDBUS OPERATIONSECTION 8.0FOUNDATION FIELDBUS OPERATIONThis section covers basic transmitter operation and sof

MODEL 5081-T SECTION 9.0 OPERATION WITH MODEL 375SECTION 9.0OPERATION WITH MODEL 3759.1 Note on Model 375 or 275 CommunicatorThe Model 375 or 275 Comm

609.3 Operation9.3.1 Off-line and On-line OperationThe Model 375 Communicator features off-line and on-line communications. On-line means the communic

MODEL 5081-T SECTION 9.0 OPERATION WITH MODEL 375--------------------------------------------------------------------------------5081-C/T 275, 375 Men

62MODEL 5081-T SECTION 9.0 OPERATION WITH MODEL 375Basic setup (continued)Device informationDistributorModelDev idTagDatePhysicl signl codeWrite prote

MODEL 5081-T SECTION 9.0 OPERATION WITH MODEL 375Diag override (continued)RTD fail [ON, OFF]Sense line open [ON, OFF]Temp high/low [ON, OFF]Signal con

1MODEL 5081-T SECTION 1.0DESCRIPTION AND SPECIFICATIONSSECTION 1.0DESCRIPTION AND SPECIFICATIONS• CHOICE OF COMMUNICATION PROTOCOL: HART or FOUNDATION

64MODEL 5081-T SECTION 9.0 OPERATION WITH MODEL 375Local DisplayAO LOI units [mA, %]Xmtr IDLoad Default Conf.ReviewPVPV AOPV LRVPV URV----------------

MODEL 5081-T SECTION 9.0 OPERATION WITH MODEL 3755081-C/T-FF/FI 375 Menu Tree-----------------------RESOURCEIdentificationMANUFACT_IDDEV_TYPEDEV_REVDD

66MODEL 5081-T SECTION 9.0 OPERATION WITH MODEL 375Transducer ErrorST_REVBLOCK_ERRAdditional transmitter statusFault history 0Fault history 1Fault his

MODEL 5081-T SECTION 9.0 OPERATION WITH MODEL 375ALERT_KEYHI_HI_LIMHI_HI_PRIHI_LIMHI_PRIIO_OPTSL_TYPELO_LO_LIMLO_LO_PRILO_LIMLO_PRIMODE_BLK: TargetMOD

68MODEL 5081-T SECTION 9.0 OPERATION WITH MODEL 375SIMULATE: Transducer StatusSIMULATE: Transducer ValueSIMULATE: Simulate En/DisableXD_SCALE: EU at 1

MODEL 5081-T SECTION 9.0 OPERATION WITH MODEL 375OUT_SCALE: EU at 0%OUT_SCALE: Units IndexOUT_SCALE: DecimalPV_SCALE: EU at 100%PV_SCALE: EU at 0%PV_S

70MODEL 5081-T SECTION 9.0 OPERATION WITH MODEL 375OnlineBK_CAL_IN: StatusBK_CAL_IN: ValueBK_CAL_OUT: StatusBK_CAL_OUT: ValueBLOCK_ERRBYPASSCAS_IN: St

MODEL 5081-T SECTION 9.0 OPERATION WITH MODEL 375DV_HI_ALM: Time StampDV_HI_ALM: SubcodeDV_HI_ALM: Float ValueDV_LO_ALM: UnacknowledgedDV_LO_ALM: Alar

72MODEL 5081-T SECTION 9.0 OPERATION WITH MODEL 375TRK_SCALE: Units IndexTRK_SCALE: DecimalTRK_IN_D: StatusTRK_IN_D: ValueTRK_VAL: StatusTRK_VAL: Valu

MODEL 5081-T SECTION 9.0 OPERATION WITH MODEL 375StdDevCap StdDevSchedulingDetailPhysical Device TagAddressDevice IDDevice RevisionAdvancedStack Capab

2MODEL 5081-T SECTION 1.0DESCRIPTION AND SPECIFICATIONS1.2 SPECIFICATIONS1.2.1 GENERAL SPECIFICATIONSEnclosure: Cast aluminum containing less than 6%

74MODEL 5081-T SECTION 9.0 OPERATION WITH MODEL 375Normal Rcv SAP LasTime Available SAP Src SinkNormal SAP Src SinkUrgent SAP Src SinkTime Available R

75MODEL 5081-T SECTION 10.0DIAGNOSIS AND TROUBLESHOOTINGSECTION 10.0DIAGNOSIS AND TROUBLESHOOTING10.1 OVERVIEWThe Model 5081-T transmitters automatica

76MODEL 5081-T SECTION 10.0DIAGNOSIS AND TROUBLESHOOTING-E< Absolute conductivity (µS/cm or mS/cm)"!DLS Sensor zero in air/1[[!/QPTU Sensor ce

MODEL 5081-T SECTION 10.0DIAGNOSIS AND TROUBLESHOOTING10.2 FAULT CONDITIONSThree classes of error conditions/problems are detectedand differentiated b

78MODEL 5081-T SECTION 10.0DIAGNOSIS AND TROUBLESHOOTING10.3 DIAGNOSTIC MESSAGESThe Model 5081-T transmitter’s diagnostics constantly monitor the con

79MODEL 5081-T SECTION 10.0DIAGNOSIS AND TROUBLESHOOTINGSYMPTOM ACTIONWrong temperature reading. Perform a temperature standardization. Verify sensor&

80MODEL 5081-T SECTION 10.0DIAGNOSIS AND TROUBLESHOOTING10.5 SYSTEMATIC TROUBLESHOOTINGIf the Quick Troubleshooting Guide does not resolve the error,

81MODEL 5081-T SECTION 10.0DIAGNOSIS AND TROUBLESHOOTING10.6 RTD RESISTANCE VALUESTable 10-4 is a ready reference of RTD resistance valuesat various t

82MODEL 5081-T SECTION 10.0DIAGNOSIS AND TROUBLESHOOTING10.7 WARNING AND FAULT MESSAGESThe Model 5081-T transmitter continuously monitors the sensor a

MODEL 5081-T SECTION 10.0DIAGNOSIS AND TROUBLESHOOTINGMessage Explanation See SectionOuEr rAnGE Over range, measurement exceeds display limit 10.8.1SE

MODEL 5081-T SECTION 1.0DESCRIPTION AND SPECIFICATIONS1.2.3 TRANSMITTER SPECIFICATIONS @ 25°CMeasured Range*: 50 to 2,000,000 µS/cm (see chart)Accura

84MODEL 5081-T SECTION 10.0DIAGNOSIS AND TROUBLESHOOTING10.8.3 CAL ErrorAt the end of the calibration step, the transmitter calculates the sensitivit

MODEL 5081-T SECTION 10.0DIAGNOSIS AND TROUBLESHOOTING10.8.7 OFFSEt ErrThe OFFSEt Err message appears if the zero offset (in mV) exceeds the programm

86MODEL 5081-T SECTION 11.0MAINTENANCESECTION 11.0MAINTENANCE11.3 TRANSMITTER MAINTENANCEPeriodically clean the transmitter window with house-hold amm

87MODEL 5081-T SECTION 11.0MAINTENANCEFIGURE 11-2. Exploded View of Model 5081-T TransmitterThree screws (part 13 in the drawing) hold the three circu

8812.1 OVERVIEWThis section is a general description of how the Model5081-T Transmitter operates. This section is for thoseusers who desire a greater

MODEL 5081-T SECTION 13.0RETURN OF MATERIALSECTION 13.0RETURN OF MATERIAL13.1 GENERAL.To expedite the repair and return of instruments, propercommunic

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WARRANTYGoods and part(s) (excluding consumables) manufactured by Seller are warranted to be free from defects in workman-ship and material under norm

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