Emerson Fisher 2500 Instruction Manual

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Fisherr 2502 Controllers
Contents
Introduction 2.................................
Scope of Manual 2.............................
Description 2.................................
Specifications 2...............................
Educational Services 2.........................
Installation 4..................................
249 Sensors 5................................
Uncrating 5..................................
Controller Orientation 6........................
Controller‐Sensor Action 6......................
Mounting Caged Sensors 7.....................
Mounting Cageless Sensors 9...................
Side‐Mounted Sensor 9.....................
Top‐Mounted Sensor 10....................
Supply Pressure 11............................
Prestartup Checks 12...........................
Adjustments 13...............................
Level Set Adjustment 13....................
Proportional Band Adjustment 13............
Reset Adjustment 13.......................
Differential Relief Adjustment 15.............
Calibration 15..................................
Precalibration Requirements 15.................
Wet Calibration 15.........................
Dry Calibration 15.........................
Controller and Torque Tube Arm
Disassembly 16.........................
Determining Suspended Weight
for Calibration 16........................
Calibration Procedure 17.......................
Startup 18.....................................
Principle of Operation 19........................
2502 Controller 21............................
2502F Controller with Reset
Relief Valve 21..............................
Maintenance 22................................
Troubleshooting 23............................
Removing Controller from Sensor 24.............
2502 CONTROLLER
249B SENSOR
W8334
Figure 1. Fisher 2502 Controller Mounted on 249B
Sensor
Changing Mounting Method 25.................
Installing Controller on Sensor 26................
Changing Proportional, Reset, or
Differential Relief Valve 27..................
Testing Relay Dead Band 27.....................
Changing Relay 27.............................
Replacing Bellows 27..........................
Reversing Action 28...........................
Parts Ordering 29...............................
Parts Kits 29...................................
Parts List 29...................................
Instruction Manual
D200126X012
2502 Controllers
February 2015
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1 2 3 4 5 6 ... 31 32

Summary of Contents

Page 1 - Fisherr 2502 Controllers

www.Fisher.comFisherr 2502 ControllersContentsIntroduction 2...Scope of Manual 2...Description

Page 2 - Introduction

Instruction ManualD200126X0122502 ControllersFebruary 201510Figure 7. Cageless Sensor MountingCF5380‐AA3893TOP MOUNTEDSIDE VIEW (WITHOUT STILLWELL)SID

Page 3

Instruction ManualD200126X0122502 ControllersFebruary 201511Figure 8. Displacer and Displacer Rod ConnectionsW0228‐1ADISPLACER RODDISPLACERSPUDALL OTH

Page 4 - Installation

Instruction ManualD200126X0122502 ControllersFebruary 201512assembly do not form a gas‐tight seal when the assembly is enclosed, a remote vent line, a

Page 5 - Uncrating

Instruction ManualD200126X0122502 ControllersFebruary 201513the pressure is incorrect, loosen the locknut of the filter/regulator (figure 3); turn the

Page 6 - Controller‐Sensor Action

Instruction ManualD200126X0122502 ControllersFebruary 201514The reset rate adjustment dial is calibrated in minutes per repeat. By definition, this is

Page 7 - Mounting Caged Sensor

Instruction ManualD200126X0122502 ControllersFebruary 201515Differential Relief AdjustmentThe differential relief valve protrudes from the back of the

Page 8

Instruction ManualD200126X0122502 ControllersFebruary 201516Controller and Torque Tube Arm Disassembly WARNINGTo avoid personal injury from contact w

Page 9 - Mounting Cageless Sensor

Instruction ManualD200126X0122502 ControllersFebruary 201517Wd = Weight of the displacer, in pounds (determine by weighing displacer).0.0361 = Weight

Page 10 - Top‐Mounted Sensor

Instruction ManualD200126X0122502 ControllersFebruary 2015181. Connect a supply pressure source to the controller and provide a supply pressure suita

Page 11 - Vent Assembly

Instruction ManualD200126X0122502 ControllersFebruary 2015194. Slowly open the downstream and upstream manual control valves in the pipeline and clos

Page 12 - Prestartup Checks

Instruction ManualD200126X0122502 ControllersFebruary 20152IntroductionScope of ManualThis instruction manual provides installation, operating, calibr

Page 13 - Adjustments

Instruction ManualD200126X0122502 ControllersFebruary 201520Figure 10. Direct‐Acting Right‐Hand‐Mounted Fisher 2502‐249 ControllerPROPORTIONALBELLOWST

Page 14 - Instruction Manual

Instruction ManualD200126X0122502 ControllersFebruary 201521The area ratio of the large diaphragm to the small diaphragm is 3 to 1. A 0.8 bar (12 psig

Page 15 - Calibration

Instruction ManualD200126X0122502 ControllersFebruary 201522Figure 11. Fisher 2502F Controller with Differential Relief ValveCJ4081‐ACU7387‐BC0311‐2PR

Page 16 - WARNING

Instruction ManualD200126X0122502 ControllersFebruary 201523be readily apparent when disassembling the sensor or removing the displacer. Before disass

Page 17 - Calibration Procedure

Instruction ManualD200126X0122502 ControllersFebruary 201524Table 4. Troubleshooting Chart for Fisher 2502 Controllers (continued)Fault Possible Cause

Page 18

Instruction ManualD200126X0122502 ControllersFebruary 201525CAUTIONIf the hex nut has not been loosened according to step 2, attempting to remove the

Page 19 - Principle of Operation

Instruction ManualD200126X0122502 ControllersFebruary 2015261. Remove the controller as described previously.2. A controller is attached to the sens

Page 20

Instruction ManualD200126X0122502 ControllersFebruary 2015275. Install and tighten the bearing assembly (key 12, figure 14) in the case (key 1, figur

Page 21 - 2502 Controller

Instruction ManualD200126X0122502 ControllersFebruary 2015284. Install each bellows by screwing it down over the stud (key 97, not shown) protruding

Page 22 - Maintenance

Instruction ManualD200126X0122502 ControllersFebruary 201529NoteBeam overtravel can jam the flapper against the nozzle if the following step is not pe

Page 23 - Troubleshooting

Instruction ManualD200126X0122502 ControllersFebruary 20153Table 1. SpecificationsAvailable Configurations2502: A direct‐acting controller which provi

Page 24

Instruction ManualD200126X0122502 ControllersFebruary 201530Key Description Part Number  9 Drive Pin, (2 req'd) 11 Relay Tubing, stainless steel 

Page 25 - Changing Mounting Method

Instruction ManualD200126X0122502 ControllersFebruary 201531Figure 14. Fisher 2502 Controller Constructions30A8942‐H43A2366‐H30A8943‐HTYPICAL CONTROLL

Page 26

Instruction ManualD200126X0122502 ControllersFebruary 201532Key Description Part Number 83 Lock Washer, stainless steel (2 req'd) 84 Lock Washer,

Page 27 - Replacing Bellows

Instruction ManualD200126X0122502 ControllersFebruary 20154Table 1. Specifications (continued)Hazardous Area Classification2502 controllers comply wit

Page 28 - Reversing Action

Instruction ManualD200126X0122502 ControllersFebruary 20155 WARNINGPersonal injury or property damage may result from fire or explosion if natural ga

Page 29 - Parts List

Instruction ManualD200126X0122502 ControllersFebruary 20156A caged sensor has a damping plate installed in the lower screwed or flanged connection to

Page 30

Instruction ManualD200126X0122502 ControllersFebruary 20157Figure 4. Cage Head Mounting PositionsRIGHT‐HAND MOUNTINGLEFT‐HAND MOUNTING1 67CFR FI

Page 31

Instruction ManualD200126X0122502 ControllersFebruary 20158Figure 5. Cage Connection StylesA1271-2STYLE 1: TOPAND BOTTOMSTYLE 2: TOPAND LOWER SIDESTYL

Page 32 - Heat Insulator (figure 12)

Instruction ManualD200126X0122502 ControllersFebruary 20159Mounting Cageless SensorNoteIf a stillwell is used, it must be installed plumb so that the

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